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FRL Units Catalogue

FRL Units Catalogue
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FRL Units Catalogue

Product catalog summary
Overview: The document provides comprehensive technical specifications and features of pressure microregulators, modular lines, and various pneumatic components used in industrial applications, with a focus on the food sector. It includes details on models, components, applications, and compliance with environmental standards.
1. Modular Lines: The document describes modular lines available in sizes ranging from 1/8” to 1”. These lines offer a wide range of articles and accessories, providing versatility for different applications.
2. Microregulators:
  • General Features: High-performance models with stability, low load losses, and quick elimination of downstream overpressures. Suitable for air and water applications, they can be mounted on panels or walls.
  • Pressure Ranges: Available in ranges from 0-2 Bar to 0-12.5 Bar.
  • Materials: Made from durable materials like INOX, POM, and EPDM, compliant with food industry standards.
3. Special Versions:
  • Quick Exhaust Microregulator (SRU): Features an internal unidirectional valve for rapid pressure exhaust.
  • Stainless Steel Microregulator: Designed for water pressure regulation in the food sector.
  • POM Microregulator: Available in two or four-way configurations, suitable for chemical resistance applications.
4. Lockable and Pre-set Microregulators:
  • Lockable Version: Allows pressure adjustment with a padlock to prevent changes.
  • Pre-set Version: Delivered with a pre-set outlet pressure and tamper-proof knob.
5. Compliance: All products comply with Directive 2002/95/CE (RoHS), ensuring they meet environmental and safety standards.
Specifications: The document outlines specifications for microregulators and filters, including connection sizes, pressure ranges, and versions with or without relieving for air and water. Designed for high precision in outlet pressure, they can be pre-set or adjustable.
Procedures: Assembly instructions highlight ease of installation with a special coupling system and options for wall mounting. Order codes are provided for various configurations.
Standards and Compliance: Products comply with Directive 2002/95/CE (RoHS), specifying maximum operating pressures and temperatures for safe operation.
Recommendations: Users are advised to contact the company for specific tolerance information on outlet pressure and to use the pre-set version for high precision.
Key Data from Tables and Diagrams: Tables provide detailed order codes for different configurations, specifying connection sizes, pressure ranges, and special features. Diagrams illustrate the modular assembly system and layout for battery installations.
Critical Information: Emphasizes the importance of selecting the correct version based on application, whether for air or water, and the desired pressure range.
Filters:
  • General Features: High condensate separation, low pressure drop, wall-mountable, available in different configurations.
  • Coalescent Filters: High-efficiency microfiber cartridges with 99.97% filtration efficiency for 0.01 micron particles.
  • Activated Carbon Filters: Used to purify air and remove odors, requiring a coalescing filter and a 5-micron pre-filter.
Lubricators:
  • Proportional Oil Mist Type: Ensures constant delivery and allows for sensitive adjustment of lubricant flow.
  • Automatic Filling Lubricator: Allows quick and safe oil loading without system interruption.
Regulators and Valves:
  • Filter Regulator: Offers high stability and low load losses, with integrated condensate drainage.
  • 3-Way On-Off Valve: Shuts off air supply while relieving downstream pressure.
  • Shut-Off Valve: Allows remote control of air supply shut-off.
Technical Specifications:
  • Maximum Operating Pressure: 16.0 Bar (1.60 MPa).
  • Maximum Ambient Temperature: 50°C (122°F) at 10 Bar.
  • Torque Inserts: G1/4” IN-OUT with a maximum torque of 25 N·m.
Compliance: All products comply with Directive 2002/95/CE (RoHS).
Specifications: Detailed specifications for slow start valves, shut-off/slow start combinations, and FR+L units, including pressure ranges, maximum operating pressures, and filtering degrees.
Procedures: Assembly and operation instructions for various units, emphasizing proper installation and integration.
Order Codes: Provided for different configurations and versions, including electric and pneumatic controls.
Special Versions: Lockable and pre-set filter regulators with specific features for pressure adjustment and security.
Recommendations: Ensure compatibility with operating pressure and temperature limits, and follow assembly instructions for proper installation.
Key Sections: Product codes and configurations, specifications, automatic drain versions, technical features, installation and mounting instructions, and coalescent and activated carbon filters.
Critical Information: Pressure and temperature limits, flow rates, and compliance with RoHS standards.
Activated Carbon Filter: Designed to enhance air purity and eliminate odors, requiring a coalescing filter and a 5-micron filter for optimal performance.
Lubricator: Proportional oil mist type with constant delivery and effective suction, featuring a 360° drip display.
Filter Regulator: Maintains stable pressure with a rolling diaphragm and high condensate separation.
3-Way On-Off Valve with Lock: Shuts off air supply while relieving downstream pressure, featuring a lock for maintenance safety.
Shut-Off Valve: Used for remote-controlled air supply shut-off, supporting MICROSOL or CNOMO standards.
Slow Start Valve: Gradually pressurizes the system to the set operating pressure.
Shut-off/Slow Start Combination Unit: Combines shut-off and slow-start functions in one unit, available with electric or pneumatic control.
FR+L Unit (Filter Regulator + Lubricator): Available in different versions, maintaining stable pressure and quickly eliminating downstream overpressures.
F+R+L Unit (Filter + Regulator + Lubricator): Ensures stable pressure regulation and low pressure loss.
Order Codes and Specifications: Various order codes for different configurations and versions, including special types and additional features.
Specifications and Components: Outlines components and specifications for lubricators, filter regulators, valves, and combination units, with compliance to RoHS standards.
Technical Specifications: Maximum operating pressure, ambient temperature, torque for inserts, and product weight.
Filter Features: High condensate separation level, filtering degrees, and integrated condensate drainage.
Coalescent Cartridge Functioning: Captures and combines oil and condensate particles for drainage.
Lubricator Features: Proportional oil mist type with constant delivery and sensitive flow regulation.
Filter Regulator: Maintains stable pressure with built-in overpressure relieving function.
Valves: 3-way on-off valve with lock, shut-off valve with remote control, and progressive starter.
Specifications: Detailed specifications for slow start valves, FR+L units, and F+R+L units, including pressure ranges and filtering degrees.
Procedures: Installation and operation instructions for various units.
Standards and Compliance: All products comply with Directive 2002/95/CE (RoHS).
Recommendations: Ensure maximum torque for inserts and gauge ports is not exceeded, and regularly check filtering elements.
Order Codes and Configurations: Detailed order codes for various configurations, including standard and special versions.
Technical Document Summary: Specifications, lubricator features, filter regulator, FR+L unit, F+R+L unit, and ordering codes.
Product Overview: Detailed specifications and ordering codes for precision regulators and pressure switches, with information on automatic drains.
Precision Regulators: High precision and stability in pressure regulation, suitable for balance pressure settings and tension control applications.
Flow Charts: Illustrate the relationship between inlet pressure and air flow for different pressure settings.
Pressure Switch AP1: Versatile with adjustable switching point and hysteresis, suitable for AIRCOMP air-supply kits.
Automatic Drains: Differential and float type automatic drains for condensate removal, with compliance to RoHS standards.
Differential Automatic Drain (SAD): Designed to remove condensate from the bowl under pressurized and depressurized conditions.
Float Type Automatic Drain (SA): Uses a float mechanism to drain condensate upon reaching a preset level.
Conveyor-X Oil Remover/Silencer: Eliminates oil mist pollution and reduces acoustic pollution in pneumatic systems.
Drip Leg Drain: Automatically removes condensed fluids from pipes without manual intervention.
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Catalog excerpts

FRL Units Catalogue-1

Indice Trattamento aria Air preparation Index Microregolatori di Pressione 038-039 1/8”-1/4” Pressure microregulators 038-039 1/8”-1/4” Linea modulare 035 1/8” Modular line 035 1/8” Linea modulare 042 1/4” Modular line 042 1/4” Linea modulare 075 1/2” Modular line 075 1/2” Linea modulare 080 3/4” Modular line 080 3/4” Linea modulare 095 1” Modular line 095 1” Pressostati Pressure switich Scarico automatico della condensa Condensate automatic drain Disoleatori - Silenziatori di scarico Oil eliminators - Exhaust silencers

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FRL Units Catalogue-2

Esempio di batteria modulare linea 042. La completezza di gamma degli elementi e degli accessori, la grande versatilità d’impiego caratterizzano tutte le linee modulari aircomp. Line 042 - modular battery assembling example. Every aircomp modular line is characterized by a really comprehensive range of articles and accessories as well as by an extreme versatility in applications. STAFFA DI FISSAGGIO A PARETE FIXING BRACKET STAFFA DI FISSAGGIO A “T” Permette di distanziare la batteria dalla parete, per un più agevole smontaggio delle tazze. FIXING “T” BRACKET Allowing to distance the battery from...

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FRL Units Catalogue-3

VALVOLA DI SEZIONAMENTO A COMANDO ELETTRICO con scarico silenziabile. Consente di intervenire a distanza con la chiusura dell'alimentazione e la contemporanea messa in scarico del circuito di valle. ELECTRICAL CONTROL SHUT-OFF VALVE with drainage preset for silencing device. It allows remote operation, shutting off air supply and relieving downstream circuit. AVVIATORE PROGRESSIVO Pressurizza gradualmente l'impianto fino al raggiungimento della pressione d'esercizio. SLOW START VALVE It gradually pressurizes the system until reaching set operating pressure. CUPOLA TRASPARENTE per visualizzazione...

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FRL Units Catalogue-4

Microregolatore Modello ad alte prestazioni con grande stabilità, basse perdite di carico. * Rapida eliminazione delle sovrapressioni a valle. * Possibilità di fissaggio a pannello con ghiera o a richiesta a parete con staffa. * Utilizzabile nelle versioni per aria (con relieving e pomello rosso) e per acqua (senza relieving e pomello nero). * Pomello con dispositivo di bloccaggio della regolazione. * Campi di pressione: 0÷2 Bar, 0÷4 Bar, 0÷8 Bar (standard), 0÷12,5 Bar 0÷0,2 MPa, 0÷0,4 MPa, 0÷0,8 MPa (standard), 0÷1,25 MPa. * Pressione massima d’ingresso: 16 Bar (1,60 MPa). * Temperatura ambiente...

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FRL Units Catalogue-5

Microregolatore scarico rapido “SRU” Quick exhaust Microregulator “SRU” Microregolatore scarico rapido “SRU” * Questo modello è provvisto di valvola unidirezionale interna che permette il rapido scarico della pressione in fase di depressurizzazione del circuito. * L’impiego più comune della versione SRU è costituito dall’installazione del microregolatore tra Valvola di comando e Cilindro. La fase di scarico della valvola non subirà perdite di carico grazie al passaggio attraverso la valvola unidirezionale, garantendo così velocità ed elevate prestazioni. * Prodotto conforme alla direttiva 2002/95/CE...

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FRL Units Catalogue-6

039 1/8”-1/4” Microregolatore INOX Stainless steel Microregulator Microregolatore INOX * Microregolatore indicato per le applicazioni nel settore alimentare ed in particolare nella regolazione della pressione dell’acqua. * Fluido: aria o acqua * Otturatore bilanciato * Senza relieving * Pressione massima d’ingresso 16 bar * Campi di pressione: * 0-1 Bar; 0-2 Bar, 0-4 Bar, 0-8 Bar 0-12,5 Bar * 0-0,1 Mpa 0-0,2 MPa, 0-0,4 MPa, 0-0,8 MPa, 0-1,25 MPa * Temperature ambiente max (a 10Bar) 50°C (122 °F) * Temperatura delFluido max: (acqua potabile): 23°C * Coppia di serraggio max. inserti 1/8: IN-OUT...

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FRL Units Catalogue-7

Line 039 1/4” Microregolatore POM Microregulator POM Componenti 1) Perno membrana: ottone + nichelatura (NSF51) 2) Guarnizione otturatore:TPC-ET* 3) Corpo regolatore: POM* 4) O-Ring tappo: NBR* 5) O-Ring otturatore: NBR* 6) Tappo: POM* 7) Molla: INOX AISI 316 8) Perno otturatore: ottone + nichelatura (NSF51) 9) Membrana: EPDM + Nylon* • Tutti i materiali a contatto con il fluido sono certificati per l’industria alimentare Components 1) Diaphragm pin: brass + nickel plating (NSF51) 2) Sealing valve: TPC-ET* 3) Regulator body: POM* 4) O-Ring plug: NBR* 5) O-Ring valve: NBR* 6) Plug: POM* 7) Valve...

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FRL Units Catalogue-8

Caratteristiche tecniche Technical Features COMPONENTS 1- Diaphragm pin: INOX 2- Body valve: PUR 3- Regulator body: POM 4- Diaphragm: EPDM 5- Nozzle: POM 6- Valve rod: INOX 7- Spring return valve: INOX Special type, particularly resistant to chemical agents. * Body completely made in “POM” with 2 or 3 ways G1/8”. * Connections obtained directly on the body (without inserts). * Components in touch with fluid made in: EPDM, INOX, PUR, POM. * Assembly and test made without oil and grease. * Pressure ranges: 0÷2 Bar, 0÷4 Bar, 0÷8 Bar (standard), 0÷12,5 Bar 0÷0,2 MPa, 0÷0,4 MPa, 0÷0,8 MPa (standard),...

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FRL Units Catalogue-9

Special versions Microregolatore lucchettabile Guida alle referenze Guide to references MR 1/4” Variante Special type Connessione Connection LK = Con lucchetto With lock Versione Version Linea Line Relieving (per aria) Relieving (for air) A = Senza relieving (per acqua) No relieving (for water) R= Connessione Connection R = Relieving (per aria) Relieving (for air) A = Senza relieving (per acqua) No relieving (for water) Pre-set value Variante Special type T = Versione tarata Pre-set version * All Aircomp Microregulators are available in the version with lock. This regulator version allows adjusting...

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FRL Units Catalogue-10

Line Codici di ordinazione Order Code Guida alle referenze Guide to references Microregolatore “MR 039” Microregulator “MR 039”Microregolatore speciale “LC” Special Microregulator “LC” CODICE-CODE REF. 039.00.00001 MR 1/8" 039 02 R 039.00.00002 MR 1/8" 039 04 R •+ |039.00.00003 MR 1/8" 039 08 R 2 Vie - 2 WaysCODICE-CODE REF. 038.00.00129 MR 1/8" 038 NG 02 A 2V POM LC Microregolatore “MR 039 FA-RM” Microregulator “MR 039 FA-RM” CODICE-CODE REF. 039.00.00701 MR 1/8" 039 02 R FA-RM

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.