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HIGH CAPABILITY TOOLING brochure

HIGH CAPABILITY TOOLING brochure
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HIGH CAPABILITY TOOLING brochure

Product catalog summary
Overview
AIMCO, based in Portland, Oregon, has been a leader in assembly and critical bolting tooling solutions since 1970, serving industries such as automotive, electronics, aerospace, energy services, and general assembly. The company exports to over 33 countries and manufactures the AcraDyne® line of DC Controlled Tools.
AcraDyne® Tools
AcraDyne® provides a range of DC Controlled Tools and custom-built multiple spindle systems with torque capacities from 0.5 to 12,000 Nm. These tools are designed to improve productivity, ergonomics, reliability, and quality, featuring built-in transducers for precise torque measurement and compliance with NIST standards.
High Torque DC Bolting Tools
The HT Series tools are recognized for their accuracy, speed, and safety, offering performance up to 100 times faster than hydraulic tools. They come in various handle configurations and include integral transducers for optimal monitoring, designed for high torque applications with models offering up to 12,000 Nm.
Specifications and Models
The document details specifications for various models, including torque range, speed, weight, and dimensions, with different gearcase configurations and handle types to suit specific applications.
Gen IV Controller Platform
The Gen IV ACE controller is a modular system supporting all AcraDyne tools, featuring advanced networking capabilities like Ethernet protocols and fieldbus connectivity. It allows real-time data collection, programming, and diagnostics through a web-based interface.
Software and Networking
AcraDyne's software package, included with every controller, offers programming, analysis, and diagnostics, supporting connections via Ethernet, USB, or wireless networks, and allows easy parameter set management and real-time curve viewing.
High Torque Battery Tools
The document also covers high torque battery tools, providing specifications such as torque range, drive size, dimensions, weight, and idle speed for different models.
Conclusion
AIMCO's AcraDyne® tools and systems are designed for critical bolting applications, offering unmatched accuracy, speed, and safety. The comprehensive range of tools and advanced controller platform make AIMCO a preferred partner for industrial tooling solutions.
Specifications and Product Details
The document provides detailed specifications for various torque multiplier kits, including models ABG2800-KIT, ABG3200-KIT, and ABG4100-KIT. Each kit includes the tool, two 18V/5.2 Ah Li-ion batteries, and a charger, with torque ranges from 90 Nm to 4,000 Nm (65 to 2,950 ft-lb), featuring fast gear for rundown and power gear for precision.
Features and Benefits
The battery-driven tools offer mobility and efficiency with a compact design suitable for limited spaces, featuring a low-wear brushless motor, intelligent energy management, and ergonomic use with low noise emissions, ensuring up to 360 tightenings per battery charge.
Test Stands
The document describes high-capacity test stands for rotating and hydraulic tools, including models like AHCTS-0500 and AHCTS-2500, designed for testing tools with continuous rotating output spindles and hydraulic wrenches, with customization options.
Accessories
A range of accessories is available, including swivel handles, hoist rings, protective covers, and cable adapters, enhancing the functionality and protection of the tools.
Applications
The tools and accessories are applicable in industries such as petrochemicals, compressor stations, steel mills, wind turbines, offshore, power, and mining, with specific applications including reactor maintenance, compressor and turbine servicing, and wind turbine assembly.
Contact Information
The document provides contact details for AIMCO's global offices, including locations in the USA, Mexico, Europe, China, South America, and South Korea.
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Catalog excerpts

HIGH CAPABILITY TOOLING brochure-1

HIGH CAPABILITY TOOLING ACHIEVING ASSEMBLY EXCELLENCE

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HIGH CAPABILITY TOOLING brochure-2

Since 1970, AIMCO has been providing Global Assembly and Critical Bolting Tooling solutions for the Automotive, Electronics, Aerospace, Energy Services, and General Assembly Industries. Headquartered in Portland, Oregon, AIMCO has become a leading importer and exporter of industrial power tools. AIMCO currently exports to over 33 countries including Mexico, Brazil, Germany, France, Korea, China, the UK, India, Denmark, and most recently in Russia. In 1999, AIMCO began manufacturing its AcraDyne® line, which produces a complete line of DC Controlled Tools and custom built multiple spindle systems....

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HIGH CAPABILITY TOOLING brochure-3

HIGH TORQUE DC BOLTING TOOLS The Driving Force in Critical Bolting 1 Transducer Monitors Torque feeds info to Output Shaft applies torque and is Monitored by Transducer Tool PC Board. PC Board Amplifies Signal feeds info to HAVING A TRANSDUCERIZED CLOSED LOOP SYSTEM MEANS: • Don’t settle for guesswork! The built-in transducer ensures torque values are accurate. 3 Dynamic torque is measured at the square drive, unlike the competition. 4 Tool Motor. Motor Adjusts Output Power. Transfers Power through gear box to Output Shaft 3 IEC4W Controller. Controller Reads Signal. Controller adjusts motor...

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HIGH CAPABILITY TOOLING brochure-4

HIGH TORQUE DC BOLTING TOOLS Critical bolting demands tools that deliver high torque with superior performance. Couple with AcraDyne's Controller, the HT Series tools combine these features in an electric, high-torque bolting system that beats the competition in accuracy, speed, and safety. FEATURES AND BENEFITS • One of the most accurate high-torque tools in the world today • Up to 100 times faster than hydraulic tools • 250 Nm - 12,000 Nm • Ergonomic, robust design with five handle configurations • Over 300 models to choose from • Built-in integral transducer for optimal monitoring and control...

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HIGH CAPABILITY TOOLING brochure-5

HIGH TORQUE DC BOLTING TOOLS FEATURES AND BENEFITS Providing Unmatched Accuracy • Transducerized closed loop control at the output like all AcraDyne HT-Series tools • These low-profile head, small-diameter, lever-operated tools, with the torque measured at the output, offer a unique solution • The torque reported is the torque delivered • One of the most accurate high-torque right-angle tools in the world • Smallest tools of their kind on the market • Same durable, high-cycle gearing as our other HT-series tools • Models up to 12,000 Nm available upon request

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HIGH CAPABILITY TOOLING brochure-6

HIGH TORQUE DC BOLTING TOOLS FIXED GEARCASE MODEL - For Straight Type tools Choose the position of the handle by adding (L) for left side and (R) for right side 360° SWIVEL GEARCASE MODEL - For Straight Type tools Choose the position of the handle by adding (L) for left side and (R) for right side

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HIGH CAPABILITY TOOLING brochure-7

HIGH TORQUE DC BOLTING TOOLS NOSE EXTENSIONS FEATURES AND BENEFITS • Ideal for hard-to-reach applications when a torque tube, or arm, is not desirable • A cost-effective, more flexible option compared to a multiple spindle system • Common applications: - Wheel install and repair stations - Large flange assembly - Mining vehicle shovel bolts - Railway equipment maintenance - Oil and gas industry well fixtures 18594.009 HT GEARHEAD TOOLS FEATURES AND BENEFITS • Application-specific, custom made tools fit virtually any application • Same durable gearing as found on AcraDyne’s standard HT series...

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HIGH CAPABILITY TOOLING brochure-8

GEN IV CONTROLLER PLATFORM The AcraDyne Gen IV ACE controller platform is the culmination of more than 40 years of serving our industrial fastening customers with 15 years of designing and manufacturing DC tools that are Made in the USA. It is filled with countless advanced capabilities and features. The Gen IV ACE Controller is the core of the modular AcraDyne DC system. One controller will command any tool in the AcraDyne line from 0.5 Nm to 12,000 Nm, all with one cable. Secondary display allows user to easily set and toggle through information: • Angle • Engineering Units • Bolt Count • Job/Job...

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HIGH CAPABILITY TOOLING brochure-9

GEN IV CONTROLLER PLATFORM USB Ports (4) • Backup and Restore • Update Software • Download Data and Curves • Expandable USB Peripherals System Port • Uses standard USB Type-B cable • Easily connect to any computer to run software, program your controller, and download data and curves Dual Ethernet Ports • Enables two networks simultaneously for separate line control and data collection • Supports any industry standard protocol • Remote system monitoring, programming, and data download Fieldbus Platform Supports CC-Link, DeviceNET, PROFINET, PROFIBUS, and all platforms offered by 0 GEN IV ACE...

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HIGH CAPABILITY TOOLING brochure-10

GEN IV CONTROLLER SOFTWARE AcraDyne’s software package is on-board every AcraDyne controller and is provided FREE of charge. This comprehensive, user-friendly program allows programming, analysis, and diagnostics. The software is based on a standard web browser, allowing you to connect the AcraDyne controller with any computer, tablet, or smart device. Connect through Ethernet, USB, or wirelessly via a network connected to both devices. Adding and editing Parameter Sets (256) and Jobs (99) is easy and intuitive in the parameter set up function. View curve results in real time or view stored results....

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HIGH CAPABILITY TOOLING brochure-11

HIGH TORQUE BATTERY TOOLS AcraDyne’s High Torque Battery Tools provide plenty of power in a compact package. The tool’s low weight and ergonomic design ensure excellent mobility, flexibility, and efficiency, even when working in limited spaces. The low-wear brushless synchronous motor is maintenance free, reducing running costs. FEATURES AND BENEFITS • Battery driven two-speed torque multiplier for torques from 90 Nm to 4,000 Nm (65 to 2,950 ft-lb) • Short fastening cycles: Fast gear for run down and power gear for highest torques and precision • Mobile and always ready for use: Compact design...

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HIGH CAPABILITY TOOLING brochure-12

HIGH CAPACITY TEST STANDS AHCTS-K STAND FOR HYDRAULIC TOOLS AHCTS TEST STAND FOR ROTATING TOOLS Designed for testing tools with continuous rotating output spindles. The test stand includes a rundown fixture, bushing for side load support, reaction post or reaction paddles, transducer and torque analyzer display. MODEL ¾” Square Drive w/rundown fixture 1.5” Square Drive w/rundown fixture 1.5” Square Drive w/rundown fixture 1.5” Square Drive w/rundown fixture The AHCTS-K stands are specifically designed for hydraulic wrench testing. Hydraulic wrenches have very low profiles but very high torque...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.