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AIMCO
Assembly Tool Catalog

Assembly Tool Catalog

Product catalog summary

Quality Statement
AIMCO is committed to customer satisfaction through extended service hours, quick service quotes, and efficient repair services, supported by a comprehensive inventory of products and parts.

Service and Support
AIMCO offers global support with training, on-site installation, and application analysis to enhance customer operations.

Product Offerings
The catalog includes power tools, controlled tools, torque measurement devices, assembly systems, and tool support systems, each detailed with specific features.

PERQ® Formula
The PERQ® formula focuses on Productivity, Ergonomics, Reliability, and Quality to align tools with manufacturing needs, ensuring efficient production at minimal cost.

Pulse Tools
Pulse tools are noted for high operating speeds, low vibration, and repeatable torque, ideal for manufacturing applications.

Technological Advancements
AIMCO continuously improves pulse tool technology, focusing on power-to-weight ratios and durability, with the UL and ULT series highlighted for advanced features.

Specifications and Features
Detailed specifications for various models include torque ranges, weight, and operational features, aiding customers in selecting the right tool.

Specifications
Models are listed with technical parameters, such as the UL-30D model with a free speed of 5700 rpm and a torque range of 6-12 Nm.

Procedures and Recommendations
The document discusses the advantages of non-shut-off pulse tools and the importance of maintenance for optimal performance.

Standards and Norms
Reference to ISO/TS 17104 emphasizes torque control and the classification of threaded joints by stiffness.

Key Features
Features include roller bearings, accumulators, and new O-ring designs for durability, with ERGO-DRIVE® sockets reducing vibration and wear.

Additional Information
References to related products and accessories, such as extension bars and torque data analyzers, are included.

Overview of Signature Series Tools
Signature Series Tools feature a brushless, sealed motor, precision clutch, and operational reliability enhancements like Low Battery Lock and Restart Lock.

Key Features

Precision Clutch: Ensures torque accuracy with a tolerance of +/- 10%.
Low Battery Lock: Disables the tool when battery power is insufficient.
Restart Lock: Prevents double hits by locking the trigger for 0.8 seconds after torque is achieved.
LED Indicators: Provide process information and battery status.
Application Illumination: Continuous lighting for work areas.
One Touch Reverse: Allows easy reversal of tool rotation.

Battery and Charging System
Tools use NiCd and NiMh batteries with a common charging system, offering different life cycles and durations between charges.

Model Specifications
Specifications for models include torque range, idle speed, voltage, weight, and battery type.

Tool Support Accessories
Accessories like holsters and color rings enhance tool usability and organization.

Impact Tools and Drills
Specifications for impact tools and drills include capacity, speed, weight, and air consumption.

Controlled Tools
AIMCO offers controlled tooling for precise torque control and quality assurance, with differences between continuous and discontinuous drive tools explained.

AcraDyne® Intelligent Controller
Features include data storage, tool calibration, network capabilities, and real-time monitoring.

ToolWare Software
ToolWare offers programming, analysis, and diagnostics features for AcraDyne® tools.

Applications and Recommendations
Guidance on tool selection for different joint rates and applications is provided.

Overview of Torque Measurement
Torque measurement is crucial for ensuring tool performance and product quality, with phases before, during, and after assembly outlined.

Statistical Analysis and Quality Control
Statistical indicators like Cpk assess process quality, with torque as a control parameter.

Product Descriptions

Auditor™ Torque Cube™: A portable tester with bidirectional accuracy and multiple engineering units.
Auditor™ Series UET Torque Testers: Available in single or dual transducer models.
Auditor™ Torque Data Analyzer/Collector: Portable devices for production-line auditing.
Auditor™ ATST Series Analyzers/Collectors: Offer advanced features for testing tools and auditing joints.

Conclusion
Torque measurement ensures quality manufacturing, with AIMCO providing products and expertise for support.

Rotary Transducers
Designed for dynamic or residual torque testing, compatible with various analyzers and data collectors.

Stationary Transducers
Used for torque testing and calibration, suitable for tool cribs and production applications.

Joint Simulators
Designed to meet ISO 5393 standards for testing assembly tools.

Screw Presenters
Enhance productivity with one-hand operation and quick feed rates.

Gravity-Defying Balancers
ASB-Series Balancers offer ergonomic features and enhanced gear mechanisms.

Retractors and Line Reel Balancers
Designed for easy tension setting and include safety features.

Ergo-Arm® Tool Support Systems
Provide ergonomic support for tools, reducing operator fatigue.

Workstation Components and Assemblies
Components like jibs and balancer trolleys help organize work areas.

Air Preparation Units
FRL units available in various configurations for air preparation.

Catalog excerpts

■ Customer Service Associates avail-able by phone until 8:00 PM EST ■ Representatives in the UnitedStates, Mexico, Europe andAsia for fast, thorough support ■ Shipments until 6:30 PM EST ■ Service Quotes within 24 hours ■ More than 500 years of totalindustry experience ■ Most repairs within 72 hours ■ Full Calibration and CertificationAvailable ■ Extensive sales, product and repair training available ■ Extensive inventory of products,parts and accessories ■ On-site product installationand set-up ■ PERQ analysis of applicationsand customer needs ■ Payback and ROI Analysis >

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. . . . . . . . . . . . . . . . . . . . . . . 53 AcraDyne > DC Continuous Drive Tools and Controller. . . . . . 57Fixtured F-Series Nutrunners. . . . . . . . . . . . . . . . . . . . . . . . 66 Transducerized Pulse Tools. . . . . . . . . . . . . . . . . . . . . . . . . 70 Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Monitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 > . . . . . . . . . . . . . . . . . . 79 Auditor > TM Torque Testers. . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Auditor > TM Torque Data...

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PERQ > ή is the industry-standard formula that matches theneeds of manufacturers with the assembly tools they use in their processes.AIMCO and its distributors evaluate each manufacturerbased on the PERQ > formula to determine thatcompanyΒs unique blend of the PERQ > elements ΖProductivity, Ergonomics, Reliability and Quality and then provide tooling options that will enhance that mix. The end result is a manufacturing process that runs efficiently, produces high quality products and does so at the lowest possible cost.Combining PERQ > ֮ with AIMCOs vast experience andunequalled service will...

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3 Sigma Scatter - Soft 320 degree 12%14%16% 14%11% 10% 8%6%4%2%0% > PERCENT ACRA-PULSE*TRANSDUCERIZED SOLENOIDCONTROL NUTRUNNER* CLAMP FORCE >

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■ Quick start guides ■ Search by torque range ■ Quick response on E-mail questions ■ New features added frequently > APPLICATION JOINT RATE? HARD AӔOR MEDIUM BӔ MEDIUM CӔORSOFT DӔ PREVAILING TORQUE? ERGONOMICS OFPRIME CONCERN? YES NO YES NO TIGHTACCESS? 2 3 UNDER300-500NM OVER300-500NM UNDER300-500NM OVER300-500NM 1 4 5 YES NO 1 4 2 3 1 4 5 ■ Product descriptions and benefits ■ Specs in standard and metric ■ Accessories pre-selected for the tool > ■ Manuals ■ Parts Breakdowns ■ Call Guide ■ Service Center listing >

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POWER TOOLS PULSE P T O O OLS O > Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Omega Pulse Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13 Acra-Pulse Pulse Tools. . . . . . . . . . . . . . . . . . . . . . . . . 14-21Stud Bolt Series Pulse Tools. . . . . . . . . . . . . . . . . . . . . . . . 22 S S C C REW R D D R R IV I E E RS R > Screwdriver Clutch Styles: Overview. . . . . . . . . . . . . . . . . . 24 Pneumatic Screwdrivers. . . . . . . . . . . . . . . . . . . . . . . . . 25-31 Electric Screwdrivers. . . . . . . . . . . . . . ....

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The unique design of pulse tool, combining motorpower and hydraulics, leads to an assembly tool that produces smooth, controlled torque in a series of very fast (2 4 ms) events and virtually no torque reaction. > POWER TOOLS ֢֠ At free-speed, the entire pulse unit, a sealed cylinder containing hydraulic fluid and an output shaft, rotates at the same speed as the tool motor. By partnering with an AIMCO sales representative,manufacturers can apply the advantages of pulse tools in many ways to cut production costs and increase profits. ■ As resistance to rotation increases, the rotation of the output...

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POWER TOOLS The UL and ULT Series stands as the most advancedpulse tool in the world. Whether the goal is improving Productivity, Ergonomics, Reliability or Quality, the UL / ULT Series contains the technology to achieve success.UL tools, with their non-shut-off operation, are ideal forapplications where the lightest, fastest tool is necessary. ULT shut-off models offer excellent accuracy while allowing the operator to work at the highest possible speed without influencing the tightening process. Each model features the powerful Alpha air motor andlatest in pulse-unit design. ■ 64 models available...

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POWER TOOLS Recommended Air Pressure: 85 psi > MODELFREE SPEEDTORQUE RANGEWEIGHTOVERALL LENGTHDRIVESOUND LEVEL AIR USAGErpmNmft-lblbkginmmindB(A)cfm Air Hose Size: 1/4" I.D. for ULT-30 - ULT-50Air Inlet: N.P.T. 1/4"NOTE: Torque ranges reflect residual B joint torque values Air Hose Size: 3/8" I.D. for ULT-60 - ULT-100 Air Hose Size: 1/2" I.D. for ULT-150 - ULT-180*All pulse tools ending in DӔ include a 1/4" Hex quick-change bit holder.**Based on 57 psi air pressureBody Jacket included. >

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POWER TOOLS MODELFREE SPEEDTORQUE RANGEWEIGHTOVERALL LENGTHDRIVESOUND LEVEL AIR USAGErpmNmft-lblbkginmmindB(A)cfm > MODELFREE SPEEDTORQUE RANGEWEIGHTOVERALL LENGTHDRIVESOUND LEVEL AIR USAGErpmNmft-lblbkginmmindB(A)cfm >

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ULT-50S POWER TOOLS Inline Shut-Off Recommended Air Pressure: 85 psi MODELFREE SPEEDTORQUE RANGEWEIGHTOVERALL LENGTHDRIVESOUND LEVEL AIR USAGErpmNmft-lblbkginmmindB(A)cfm ULT-30SD37002.5 - 5.51.9 - 4.11.60.88.72211/4 hex dr.667.0ULT-40SD36004.5 - 83.3 - 5.91.70.88.72211/4 hex dr.707.0ULT-40S36004.5 - 83.3 - 5.91.70.88.62183/8 sq. dr.707.0 ULT-50SD47007.0 - 15.55.2 - 11.51.80.88.72211/4 hex dr.788.8ULT-50S47007.0 - 15.55.2 - 11.51.80.88.62183/8 sq. dr.788.8 ULT-60SD540015 - 3211 - 241.90.89.12321/4 hex dr.8010.5ULT-60S540015 - 3211 - 241.90.89.02293/8 sq. dr.8010.5 ULT-70S470030 - 5022 - 372.11.09.42393/8...

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POWER TOOLS Recommended Air Pressure: 85 psi MODELFREE SPEEDTORQUE RANGEWEIGHTOVERALL LENGTHSQUARE DRIVEAIR USAGErpmNmft-lblbkginmmincfm ULT-50C 4,8007 - 15.55.2 - 11.53.01.359.82503/88.6 ULT-60C 5,50015 - 3211.1 - 23.73.21.4510.32613/810.5 ULT-70C4,60020 - 3514.8 - 25.93.61.6510.82753/812.3 ULT-70CH2,30030 - 5022.2 - 37.04.11.8511.42901/212.3 > Air Hose Size: 1/4" I.D. for ULT-50CAir Inlet: N.P.T. 1/4"NOTE: Torque ranges reflect residual B joint torque values3/8" I.D. for ULT-60C - ULT-70CH MODELHCLinmminmminmm ULT-50C 1.845.50.625160.46912 ULT-60C 1.845.50.625160.46912 ULT-70C2.1454.50.703180.62516...

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Archived catalogs

Signature Series_2016
2 Pages