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Assembly Tool Catalog

Assembly Tool Catalog
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Assembly Tool Catalog

Product catalog summary
Overview: The document is a comprehensive guide to AIMCO's assembly tools and systems, emphasizing productivity, ergonomics, reliability, and quality. It covers various series of nutrunners, controllers, and power tools, detailing their specifications and applications.
Specifications: It details the 1000, 2000, 3000, and 5000 series of nutrunners, designed for specific applications like pistol grip and fixture-mounted operations. Features of AcraDyne® systems and Uryu tools are also covered.
Procedures: Guidelines for tool selection based on power source, drive type, and orientation are provided, including pneumatic, electric, and cordless tools, as well as continuous and discontinuous drive systems.
Standards and Recommendations: The PERQ® formula is introduced for evaluating manufacturing processes, focusing on productivity, ergonomics, reliability, and quality. AIMCO recommends their Tool-U training program for maximizing tool efficiency.
Key Features: Highlights include data storage, tool calibration routines, programmable torque filter frequency, and network capabilities to enhance tool performance and integration.
Training and Support: AIMCO offers the Tool-U training program covering technical aspects, troubleshooting, and tool-process synergy.
Maintenance and Reliability: Detailed service and repair options are provided to ensure tools meet factory specifications and maintain reliability, emphasizing regular maintenance and calibration.
Conclusion: AIMCO is positioned as a global leader in assembly solutions, committed to quality, innovation, and customer satisfaction.
Specifications and Tolerances: Geometric dimensioning and tolerancing per ANSI Y14.5, surface roughness per ANSI Y14.36, and specific block tolerancing for decimals and angles are detailed.
Control and Documentation: Drawings and technical documents are controlled by Acradyne Mechanical Engineering, with specific part/drawing numbers and revisions.
Application Data: Detailed specifications for AcraDyne® angle nutrunners, including torque range, free speed, weight, and output drive specifications, are provided.
Features and Benefits: AcraDyne® angle nutrunners are designed for space-limited applications, offering compact, durable solutions with precision gear sets and ergonomic design.
Dimensions: Detailed dimensions for each series and model are provided in both inches and millimeters.
Specialized Heads: AIMCO offers specialized heads for various applications, featuring patented safety algorithms and innovative sensor technology.
Specifications: Various models of reaction bars, cables, and accessories for high torque tools are outlined, including single and double-ended models with different offsets and flat designs.
Accessories: Custom accessories, including newly designed cables and connectors, are available for improved ergonomics and signal transfer.
DC Tools and Spindle Selection Guide: Detailed specifications for various models, including RPM, length, and weight, are provided.
AcraDyne Accessories: Descriptions of cable assemblies, universal tool baskets, sliding spindles, socket trays, and keypad display modules are included.
Mounting Brackets and Torque Tubes: Various mounting brackets and torque tubes are available to counteract reactive forces.
Tool Body Jackets and Light Towers: Tool body jackets and light towers are available for additional functionality.
Features and Benefits: Nutrunner sequencing, even torque distribution, and synchronized controlled fastening are emphasized for cost savings and improved cycle times.
Applications: Examples of applications in engine manufacturing, automotive, and small engine manufacturing are provided.
Overview: Detailed specifications and features of the F-Series Nutrunner System, including various models of nutrunner motors, controllers, and connectivity options, are provided.
Specifications: Specifications for different spindle configurations with details on torque, speed, and weight are listed.
Connectivity: The F-Series Nutrunner System offers multiple connectivity options, including RS232C and RS485 ports.
Controllers: The UEC-4800 series controllers feature programmable options and Ethernet connectivity.
Torque Sensor Specifications: Detailed specifications for torque sensors are provided.
UA-MC Series: Features patented Auto Relief Technology and magnetostrictive transducers.
Key Features: Advanced features of the nutrunner systems, such as torque control and angle tightening, are emphasized.
Overview: Detailed information on various series of torque transducers and controllers, focusing on specifications, features, and benefits, is provided.
Specifications: Specifications for multiple series, including torque range, free speed, length, weight, drive size, and air usage, are outlined.
Features and Benefits: Key features include angle measurement, no torque reaction, and patented Auto Relief Technology.
System Layout: Integration of various components such as sensor cables, angle encoding cables, solenoid valves, and controllers is described.
Controller Specifications: The UECP-4800 controller is highlighted for its torque control and monitoring capabilities.
Torque Measurement: The importance of torque measurement in assembly processes is explained.
Audit Methods: Audit methods for tool capability, process capability, and product capability are outlined.
Overview: A comprehensive guide on torque measurement and quality assurance in manufacturing is provided.
Specifications and Equipment: Various equipment used for torque measurement is listed.
Torque Measurement: Proper torque measurement is crucial for quality manufacturing.
Clamp Load and Quality: The importance of achieving the correct clamp load in threaded fastening is emphasized.
Process Capability: Statistical analysis, particularly the Cpk value, is highlighted as a key indicator of process and product quality.
Auditor Torque Cube: A versatile desktop tester designed for testing hand or power tools is described.
Universal Electronic Testers: Bench-mounted instruments available in various configurations are described.
Torque Data Analyzers: Portable and bench-mounted options for torque analysis are provided.
Transducers: A range of transducers, including stationary, rotary, and wireless options, is provided.
Rundown Fixtures and Wireless Systems: Cost-effective solutions for testing power tools are offered.
Digital Wrench Series: Features large memory capacity, data collection capabilities, and ergonomic design.
Overview: Detailed specifications and features of various torque measurement tools and accessories are provided.
Specifications: Five standard models with torque ranges from 10 to 500 Nm are listed.
Transducers: Torsion transducers are non-length dependent and replaceable.
Preset Torque Wrenches: Designed for fastener torque auditing with ranges from 5-340 Nm.
Test Stands: Various test stands for rotating tools, impact tools, and joint simulators are described.
Torque Cart and ToolsTrac: Torque carts for tool validation and calibration are offered.
Data Management: ToolsTrac software provides torque verification, statistical analysis, and trace capabilities.
Overview: Detailed specifications and configurations for various tools and equipment are provided.
Transducer Configurator: The base model number describes the auditor, configuration type, engineering units, angle, and capacity.
Wrench Configurator: The base model number includes auditor type, wrench capacity, style, and data collector options.
Test Stand Configurator: The base model number describes the auditor, high capacity or brake, test stand, torque capacity, and configuration.
Pulse Tools: The operation and benefits of AIMCO pulse tools are explained.
Technological Advancements: New technologies in pulse tools are outlined.
Overview: Detailed information on the UA-AMC, UAT, and ULT series of pulse tools is provided.
UA-AMC Series: Features angle measurement for enhanced process control.
UAT Series: Incorporates the Auto Relief Function for improved fastening accuracy.
ULT Series: Offers a range of models with different torque capabilities.
Technical Specifications: Detailed specifications for each model in the UAT and ULT series are provided.
Key Improvements: Significant improvements in fastening accuracy and time are noted.
Overview: Detailed specifications and features of various models of pulse tools, nut runners, and ratchet wrenches are provided.
Specifications: Multiple models with their respective specifications are listed.
Features and Benefits: Key features include roller bearings, accumulators, and new O-ring designs.
Recommendations: Recommended air pressure for most tools is 85 psi.
Additional Notes: Torque ranges reflect residual joint torque values.
Overview: Detailed specifications and features of various series of nut runners, pneumatic screwdrivers, and precision tools are provided.
UAN Series Angle Nut Runners: Designed for fastening in tight spaces.
Specifications: Air hose size, air inlet, and recommended air pressure are detailed.
URW Series: Offers access to difficult applications.
Pneumatic Screwdrivers: Direct drive, torque control, and impact types are available.
Torque Control Light Touch (LT) Series: Push-to-start inline and angle models are described.
Optional Clutch Springs: Various clutch springs are available for different torque ranges.
Signature Series Precision Tools: Designed for performance in cordless tool applications.
Conclusion: Comprehensive technical details on a range of fastening tools are provided.
Overview: Detailed specifications and features of the Signature Series Precision Clutch Cordless Tools and Electra Series Electric Screwdrivers are provided.
Signature Series Precision Clutch Cordless Tools: Features ergonomic design and torque capabilities.
Electra Series Electric Screwdrivers: Lightweight, ergonomic design with torque control.
Battery and Charger Specifications: Detailed specifications for battery and charger models are provided.
Accessories: Holsters and tool baskets are available.
Impact Tools: Specifications for various models are provided.
Overview: Detailed specifications and features of various industrial tools and equipment are provided.
Impact Tools: Specifications for models like UW-550 are provided.
Grinders and Sanders: Specifications for models like UG-25NA and UG-45H are provided.
Drills and Percussion Tools: Specifications for models like UD-60S-29 are provided.
Screw Presenters: AcraFeed® screw presenters are described.
Balancers: ASB-Series and TW-Series balancers are detailed.
Retractors and Line Reel Balancers: Features and benefits of RPA and RMA-L series retractors are discussed.
Conclusion: Comprehensive technical details and specifications for a range of industrial tools and equipment are provided.
Overview: Detailed specifications and features of the Ergo-Arm® tool support systems are provided.
Specifications: Ergo-Arm® systems are available in various models.
Special Features: Dual ball bearing joint construction and air regulator are featured.
Accessories: A range of accessories is available.
Carbon Torque Arms: Designed to absorb torque reaction.
Workstation Components: Various components for creating customized workstations are outlined.
Air Preparation Units: The importance of clean, dry air for pneumatic tools is emphasized.
Air Hose and Fittings: Durable polyurethane air hoses are provided.
Quick Couplers: Manual ball couplers made of brass are described.
Air Hose Fittings: Various models are available.
Single Air Hose Assemblies (Coiled): Available in different sizes and lengths.
Swivel Air Fittings Gauges: Designed for use with portable air tools.
In-line Mini Lubricators: Mist-type lubricators enhance efficiency.
In-line Mini Regulators: Allow for easy airflow adjustment.
Fittings and Adapters: Brass pipe fittings are used as medium and low-pressure connectors.
Air Line Accessories: Mini air gauge swivel joint kits provide bi-directional rotation.
Standard Fastener Tools: A comprehensive range of screwdriver bits and nutsetters is offered.
Ergo-Drive® Sockets: Reduce vibration and wear on pulse tools.
Custom Bits, Sockets, and Extensions: Custom solutions for power tool users are provided.
Torque Conversion Factors: A table for converting torque units is provided.
Conversion Factors: Various conversion factors are listed.
Fraction to Decimal Conversions: Various conversions are listed.
Metric to SAE Conversions: Various conversions are listed.
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Catalog excerpts

Assembly Tool Catalog-1

Achieving Assembly Excellence

 Open the catalog to page 1
Assembly Tool Catalog-2

1000,2000 & 5000 SERIES PISTOL GRIP NUTRUNNERS 16-17 2000,3000 & 5000 SERIES ANGLE/INLINE NUTRUNNERS 18-21 5000 SERIES FIXTURED NUTRUNNERS 22 HOLD & DRIVE NUTRUNNERS 24 MID-EXIT CABLE NUTRUNNERS 25 TOOL/SPINDLE SELECTION GUIDE 30-31 FIXTURED F-SERIES NUTRUNNERS 36-39 CONTROLLED PULSE TOOLS 43-47 TORQUE MEASUREMENT: OVERVIEW 50-52 TORQUE DATA ANALYZERS 55-56 DIGITAL WRENCH SERIES 60 ELECTRONIC TORQUE WRENCHES 61 TORQUE MEASUREMENT ACCESSORIES 61 PRESET TORQUE WRENCHES 62 HIGH-CAPACITY TEST STANDS 63-64 UFT SERIES JOINT SIMULATORS 65 POWER TOOLS AIMCO PULSE TOOLS: OVERVIEW 72-73 OMEGA PULSE TOOLS:...

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Assembly Tool Catalog-3

Every manufacturer wants to produce finished goods in the most cost-effective manner possible. Whether the customer is a large automotive manufacturer, building several hundred vehicles daily, or an electronics company producing individual, custom made components, AIMCO provides products and services that allow each company to work at their ideal pace in order to keep its processes running efficiently. Employees are the most important assets of any company. Protecting these individuals from job related health issues is critical. To help its customers face the challenges surrounding ergonomics,...

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Assembly Tool Catalog-4

Power tool specified for reliability and quality – we then provide tooling options that will application result is a manufacturing enhance that mix. The end process that runs efficiently, produces high quality products and does so at the lowest possible cost. PERQ® is the industry-standard formula that matches the needs of manufacturers with the assembly tools they use in their processes. AIMCO and its distributors evaluate each manufacturer based on the perq® formula to determine that company’s unique blend of the perq® elements – productivity, ergonomics, Combining perq® with AIMCO’s vast experience...

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Assembly Tool Catalog-5

The speed and efficiency of the assembly process AIMCO’s commitment to you doesn’t end with the purchase of our tools. Our goal is to educate you and your team on the most effective and efficient ways to utilize our tools; therefore, consistently producing a quality product. One of the many benefits of purchasing AIMCO tools is the opportunity to attend our Tool-U training. AIMCO believes this is one of the greatest assets we can offer you. AIMCO has spent valuable time and dollars in setting up a training program at our corporate headquarters in Portland, Oregon, that will enable your team to...

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Assembly Tool Catalog-6

The objective of the Tool-U program is to train your team from a technical aspect, learning how to effectively trouble shoot in order to reduce down time, as well as testing and proper use of the tool for maximum performance. We do not depend on just one individual to train our customers; AIMCO utilizes a team of experts to share their knowledge with you. Our training programs have been designed to cover all elements influencing the fastening process. The first key to success is understanding the mechanics of the fastened joint; AIMCO then explores the synergy between the joint, power tool, torque...

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Assembly Tool Catalog-7

AIMCO’s Technical and Repair Service departments are one of the biggest value adds in the industry. We don’t just work for you, we work with you. AIMCO’s Repair and Technical Field Services provide support unmatched by our competitors. Our skilled technicians work closely with our Technical Services group, as well as our expert team of engineers, to share knowledge, keep up with new technologies, and improve processes. When AIMCO receives tools and equipment for servicing, they are pre-tested and inspected to identify issues and provide pertinent feedback to the user on geting the most out of...

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Assembly Tool Catalog-8

CUSTOMER SERVICE FOLLOW THROUGH To keep production lines running, tools must perform reliably. AIMCO helps manufacturers face the challenges of maintenance, repair, and lost labor time by offering products with superior workmanship and durability. By combining high quality products with a detailed and flexible service-training program, AIMCO ensures its tools will meet the expectations of reliability. The most important challenge faced by most companies is to meet its customer’s demands for quality. AIMCO provides assembly tools that have been tested and proven to meet the most stringent engineering...

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Assembly Tool Catalog-9

Features and benefits • Data Storage — Standard units store 2,040 rundowns. 10 million rundowns or more are possible with advanced network capable units. • ToolWare — Custom designed software application means no licensing fees. • Backwards Compatible — Works with any AcraDyne® DC tool. • Parameter Set Select and Indication — Change operations and clear indication of your current operations with one button. • External Port Software Updates — Plug-in capability for software updates. • Tool Calibration Routines — Stores the calibration directly in the tool’s memory for easy plug and play into any...

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Assembly Tool Catalog-10

• Controlled tightening improves quality. • Process controls ensure no missed screws, stripped threads, re-hits or damaged threads. • Torque Control (TC) — Provides target torque with high and low limits with simple pass or fail criteria for tightening threaded fasteners. • Torque Control with Angle Monitoring (TC/AM) — For tightening threaded fasteners, allows you to monitor angle and rotation to detect any changes in the joint rate which would indicate process problems. • Torque Monitoring with Angle Control (TM/AC) — For controlling the amount of fastener rotation. • Reduces human error. •...

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Assembly Tool Catalog-11

NETWORK CONNECTIVITY Ethernet Direct Multiple Controller REMOTE CONTROL THROUGH Relay outputs report Accept/Reject information Enable/Disable Tool DATA COLLECTION ■ Serial Output Data String ■ Formatted Serial Output ■ Comma Delimited Text File Access/SQL Database

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Assembly Tool Catalog-12

ACRADYNE TOOLWARE ToolWare is AcraDyne's software package designed specifically for AcraDyne® tools and controllers. Provided at no cost to all users, this comprehensive, user friendly program allows programming, analysis and diagnostics via Ethernet, USB or parallel connection to any Windows® computer workstation. The software automatically detects the controller or can be used offline. Adding and editing parameter sets is simple with ToolWare Intuitive Parameter Set-up Function. With CurveWare™, fast access to torque and angle curves allows the tool and controller to be programmed for optimal...

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