AcraDyne High Capability Tooling Catalog
AcraDyne High Capability Tooling Catalog
AIMCO is a global leader in assembly, fastening, and critical bolting solutions, with over 40 years of experience. Their products are manufactured in the USA and are ISO 9001:2015 certified.
The AcraDyne Gen IV Controller is a versatile tool controller compatible with all AcraDyne tools ranging from 0.5 Nm to 8100 Nm. It features backward compatibility, a bright LED screen, web browser-based programming, multiple fastening strategies, and extensive networking capabilities, supporting Ethernet protocols and modular field bus connectivity.
AcraDyne's software is integrated into every controller and is free of charge. It allows for easy programming, analysis, and diagnostics through a web browser interface, supporting Ethernet, USB, and wireless connections.
The 1000 Series Nutrunners are designed for superior size, speed, and duty cycle, available in various configurations with torque ranges from 1 to 22 Nm and free speeds up to 3,111 RPM.
ERGO-DRIVE sockets are designed to reduce vibration and improve tool operation, ensuring repeatable and accurate rundowns, enhancing product quality, tool life, and ergonomics.
The Gen IV Controller supports various networking protocols including Open Protocol, Ethernet/IP, and Modbus TCP, allowing for data collection and multi-spindle synchronization.
The document provides detailed specifications and dimensions for various models of nutrunners, including torque ranges, free speeds, and weight.
AIMCO offers a comprehensive range of tools and solutions for industrial fastening needs, focusing on innovation, quality, and global reach.
The document lists part numbers and configurations for different models, indicating options for quick change outputs, cable exit positions, and extended Ergo-Drive outputs. It includes detailed dimensions in both inches and millimeters for each model.
AcraDyne® nutrunners are designed for space-limited fastening applications, offering compact and durable solutions with multi-function buttons, on-board lights, and audible signals for operator feedback. The tools are lightweight with ergonomic designs for comfortable use.
The document provides maximum torque, torque range, free speed, weight, and output drive specifications for various series, including 1000, 2000, 3000, and 5000 series, highlighting the suitability of different models for specific applications.
The document emphasizes the importance of verifying the current revision level and maintaining confidentiality, specifying that printed copies are uncontrolled and the electronic version is the controlled document.
The document provides detailed specifications for various models of nutrunner tools, including part numbers, dimensions, and torque capabilities. Models such as AEF35515A, AEF35635A, and others are listed with specific measurements in inches and millimeters, torque ranges, and drive sizes.
Different configurations are available, such as standard spindle with rear or bottom exit cables, and 2” sliding spindle options. The document specifies how to modify part numbers to indicate these variations.
AIMCO offers specialized gearheads for various applications, including tubenut, hold and drive, crow foot, offsets, and sliding spindles, customizable to meet specific requirements.
The tools feature a patented safety algorithm, durable design, and simple operation to enhance productivity, with innovative safety sensor technology integrated into the tools.
Detailed application data is provided for different series, including maximum torque, torque range, free speed, weight, and output drive specifications, including both 1000 and 2000 series models with specific torque and speed capabilities.
Dimensions are specified in inches, with tolerancing guidelines per ANSI standards, including surface roughness and machine finish requirements.
The document includes information on mid-exit cable nutrunners, highlighting ergonomic benefits and cable management features, and mentions the availability of specialized heads and blades upon request.
The document provides detailed technical specifications and features of AcraDyne's high torque tools, including models, torque ranges, dimensions, and additional accessories, highlighting the tools' superior performance, accuracy, and ergonomic design.
The document lists various models of AcraDyne tools, specifying their maximum torque, torque range, free speed, weight, and output drive.
Dimensions for each model are provided in both inches and millimeters, detailing length, width, and other critical measurements.
AcraDyne tools are noted for their high accuracy, speed, and safety, featuring ergonomic designs with multiple handle configurations and built-in transducers for optimal monitoring and control.
The document categorizes tools into various types such as pistol, rear-mounted, fixtured, axial, and straight lever types, each with specific torque and speed capabilities.
AcraDyne offers a range of accessories including nose extensions, reaction bars, and cable assemblies, enhancing the functionality and adaptability of the tools for various applications.
The tools are designed for critical bolting applications, offering high torque and precision, suitable for tasks such as wheel installation, large flange assembly, and other demanding bolting jobs.
The document includes a tool/spindle selection guide, providing recommended torque ranges and maximum torque for different models, and mentions the availability of custom-made tools to fit specific applications.
Various models and accessories are described, including data/signal cables, I/O wiring connectors, and interface modules for communication between computers and AcraDyne® controllers.
This section lists various cable adapters and connectors, including G1 to G3 cable adapters and right-angle cable adapters, and conversion kits for different series of iEC controllers.
Details on tool cables and extensions are provided, specifying lengths and compatibility with different series tools, with lightweight cables noted for specific series tools.
Includes universal tool baskets, socket trays, and tool bails designed for various AcraDyne® series tools, featuring quick setup, self-illuminating socket receptacles, and proximity sensors.
Information on tool storage solutions like vertical tool hangers and mounting brackets for different series tools, covering barcode scanners and light towers for enhanced visibility and functionality.
Features and benefits of AcraDyne’s high torque pneumatic bolting tools are outlined, emphasizing their reliability, modular design, and interchangeable components, with specifications for various models including torque, speed, and air consumption.
Details on air hose assemblies, including coiled and straight hoses, with specifications on working pressure and fittings, covering air preparation units essential for pneumatic tool operation.
Describes the integration of AcraDyne® tool spindles into customized systems for efficient nutrunning, highlighting benefits like even torque distribution, reduced cycle time, and cost savings.
Explains the importance of torque measurement in assembly processes, differentiating between dynamic and residual torque, discussing methods and equipment used for torque verification.
Emphasizes the need for testing and verifying tools under controlled conditions to ensure accuracy and repeatability before production use, with equipment including desktop testers and analyzers.
The document provides detailed information on various torque measurement tools and systems offered by AIMCO, including the Auditor Torque Data Analyzers, high-capacity test stands, and digital torque wrenches, outlining specifications, features, and benefits of each product, along with their applications in tool testing and data management.
- ATDA and ATDA-DC: Portable torque analyzers with sequential memory, statistical processing, and data management capabilities, with the ATDA-DC offering additional file management and data export features.
- ATDA-8000 Series: Touchscreen instruments for tool validation, available in single and multiple transducer configurations, supporting torque and angle or pressure analysis.
- DataTouch3: A torque/angle data collector with advanced communication options and embedded firmware for quality control.
- Software solutions for managing tool data, creating databases, and exporting results for analysis, supporting various Auditor torque analyzers and testers.
- Designed for testing larger tools and high torque outputs, with various models available for different tool types, including hydraulic and impact wrenches.
- Features include rundown fixtures, reaction devices, and compatibility with Auditor Torque Analyzers.
- Range of digital and preset torque wrenches with options for data collection and analysis, offering high accuracy and compatibility with Auditor analyzers.
- Includes models with interchangeable heads and ergonomic designs for ease of use.
- Various accessories such as rundown fixtures and square drive adapters are available to enhance the functionality of test stands and wrenches.
- Configuration options are provided in appendices for customizing tools to specific requirements.
1. Durability and Accuracy: The instruments are constructed from steel, aluminum, and carbon fiber, providing optimal strength and weight, with a transducer offering torque readings accurate to 1% of the indicated reading in the top 95% of full scale.
2. Torque Range and Models: Various models are available with different torque ranges and square drive sizes.
3. Preset Torque Wrenches: These wrenches are user-friendly with a sleek design, tactile feedback, and a proprietary adjustment tool to prevent unauthorized changes, offering +/- 3% accuracy in both directions.
4. Freedom3 Digital Wrench: This wrench features a high-resolution touchscreen, large memory capacity, and wireless communication options, providing torque and angle measurement with high accuracy.
1. Torque Measurement: The SCS wrenches offer torque and angle measurement capabilities, with options for wireless communication and data storage for quality control and production use.
2. Data Management: The DataPro and SQnet software manage tool inventory, verification, and calibration, providing statistical analysis and graphical data representation.
1. Use of Accessories: It is recommended to use the ATDBRIS IS cable for connecting the AuditorTM ATDA instrument.
2. Testing and Calibration: Torque carts are available for tool validation and calibration, offering various configurations to meet specific testing needs.
1. Smart Breakaway Angle: The Freedom3 Wrench includes features like Smart Breakaway Angle and Joint Analysis for precise torque control and joint testing.
2. Software Integration: The tools can integrate with software for real-time data transfer and analysis, enhancing production line efficiency.
The document provides detailed information on SQnet software and associated tools for quality control and production line management, focusing on torque measurement and data management systems.
The software allows for the management of traces with axes such as torque/time, torque/angle, and angle/time, enabling users to save, retrieve, and overlay traces for comparison.
SQnet software facilitates viewing operation lists, associated tools, and historical test or quality data, supporting statistical analysis through various graphs.
SQnet manages quality control of production lines, tools, and related tests, integrating with Freedom3 wrench and DataTouch3 data analyzer for audit data collection.
Freedom3 Explorer software collects data from various analyzers and displays graphs for analysis, with data exportable to Excel.
The document lists various transducers, including stationary and rotary types, with specifications such as maximum torque, weight, dimensions, and drive size.
The document describes rundown fixtures and joint simulators used for testing power tools, providing consistent rotational speed and torque data.
Various cables are listed for connecting transducers and analyzers, with compatibility details for different models and configurations.
The document includes an appendix for transducer configuration, detailing model numbers and options for configuring part numbers.
Catalog excerpts
Visit our NEW website www.aimco-global.com
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For over 40 years AIMCO has been working with manufacturers around the world, we are the complete global source for all assembly, fastening, and critical bolting needs. AIMCO can effectively and swiftly meet your needs whether you’re in Thailand fastening a 3 mm nut at 3 Nm, or in Tennessee, USA torquing the last lug nut. AIMCO provides the tools and solutions, on a global scale, that guarantee the success of your project. It is with great pride that AIMCO can say the products that we manufacture are MADE IN THE USA. ISO 9001: 2015 Certified Visit our NEW website www.aimco-global.com
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TABLE OF CONTENTS ACRADYNE® GEN IV CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 CONTROLLER SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1000 SERIES NUTRUNNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 1000, 2000 & 5000 SERIES PISTOL GRIP NUTRUNNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 2000, 3000 & 5000 SERIES ANGLE / INLINE NUTRUNNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15 5000...
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GEN IV CONTROLLER The AcraDyne Gen IV controller is the culmination of more than 40 years of serving our industrial fastening customers with 15 years of designing and manufacturing DC tools that are Made in the USA. It is filled with countless advanced capabilities and features. The Gen IV Controller is the core of the modular AcraDyne DC system. One controller will command any tool in the AcraDyne line from 0.5 Nm to 8100 Nm, all with one cable. FEATURES AND BENEFITS • Backward compatible – Works with any Gen III tool from 0.5 Nm – 8100 Nm. • Bright LED screen – View Torque, Angle, Bolt Count,...
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LED Display Large numbers can be seen from a distance. Four Digit Torque Display Secondary Display Allows user to easily set and toggle through information: • Angle • Engineering Units • Bolt Count • Job/Job Sequence Parameter Set Display Displays current parameter set and enables user to quickly change by scrolling up or down. Optional 7” Graphical Display • Runs the same software on PC for ease of use. • Real Time Graphing for Application Review. • Selectable Run Screens. • Touch-screen SYSTEM PORT & REMOVABLE MEMORY LIGHTS (L) LED DISPLAY (D) GRAPH (G) SERIAL PORT WITH PROTOCOLS * Ethernet...
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NETWORK CONNECTIVITY Socket Tray PLINTH SHOWN Visit our NEW website www.aimco-qlobal.
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ACRADYNE SOFTWARE AcraDyne's software package is on-board every AcraDyne controller and is provided FREE of charge. This comprehensive, user-friendly program allows programming, analysis, and diagnostics. The software is based on a standard web browser. This allows you to connect the AcraDyne controller with any computer, tablet, or smart device. Connect through Ethernet, USB, or wirelessly via a network to which both Adding and editing Parameter Sets (256) and Jobs (99) Is easy View curve results in real time or memory to program the application Tool programming and diagnostics for repair, calibration...
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ACRADYNE 1000 SERIES NUTRUNNERS ® FEATURES AND BENEFITS Superior • Size • Speed • Duty Cycle Angle Fixtured Rear Exit Cable In-line Fixtured Bottom Exit Cable APPLICATION DATA 1000 SERIES TORQUE RANGE OUTPUT DRIVE WEIGHT (-) SOCKET * Add ”F” to part numbers for flush socket. ** “V” indicates extended Ergo-Drive output Replace “V” with “Q” for 1/4” quick change output. * ** Add “A“ to part numbers for 1/2” sliding spindle models. Add “C“ to part numbers for 1-3/4” sliding spindle models. Add “X” to part numbers for fixed 3/8” square drive output models. *** Add “B” to part numbers for bottom exit...
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ACRADYNE 1000 SERIES NUTRUNNERS ® DIMENSIONS ANGLE DIMENSIONS INLINE Visit our NEW website www.aimco-global.com
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ACRADYNE PISTOL GRIP NUTRUNNERS ® FEATURES AND BENEFITS • Cable configurations available in rear exit, bottom exit, or right angle exit. • Configured with AcraDyne’s multi-function button (MFB) enabling flexibility in operation. • On-board lights and audible signal for operator feedback. • Push-To-Start models also available. Bottom Exit Cable Rear Exit Cable APPLICATION DATA 1000 SERIES* * Add “Q” to part numbers for 1/4” quick change output standard Add “A” to part numbers for bottom exit cable models, Add “R” to part numbers for rear exit cable models, Add “T” to part numbers for top exit...
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ACRADYNE PISTOL GRIP NUTRUNNERS ® APPLICATION DATA 5000 SERIES TORQUE RANGE WEIGHT (-) SOCKET OUTPUT DRIVE “V” indicates extended Ergo-Drive output. SHOWN WITHOUT REACTION BAR AND WITHOUT LOCKNUT Add “T” to part numbers for top exit cable models, DOCUMENT CONTROL PRINTED COPIES OF THIS DOCUMENT ARE CONSIDERED TO BE UNCONTROLLED DOCUMENTS. HOLDERS ARE RESPONSIBLE FOR VERIFYING THE CURRENT REVISION LEVEL WITH PURCHASING OR ENGINEERING PRIOR TO USE OR FABRICATION. THE CONTROLLED VERSION OF THIS DOCUMENT IS ELECTRONICALLY MAINTAINED. PROPRIETARY AND CONFIDENTIAL THIS DRAWING CONTAINS INFORMATION...
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ACRADYNE ANGLE NUTRUNNERS ® FEATURES AND BENEFITS AcraDyne® angle nutrunners provide are the perfect solution to space-limited fastening applications that are not practical with inline or pistol model tools. A compact, durable head houses a precision right angle gear set which fits into the tightest of spaces and delivers a highly accurate fastening cycle. Lightweight materials and a uniform body diameter provide a comfortable grip and an ergonomically placed start lever allows for simple control. APPLICATION DATA 2000 SERIES* TORQUE RANGE WEIGHT (-) SOCKET OUTPUT DRIVE OUTPUT DRIVE WEIGHT (-)...
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- Electric screwdriver
- Riveting tool
- Corded electric screwdriver
- Air-operated portable grinder
- Pneumatic impact wrench
- Straight electric screwdriver
- Pneumatic sander
- Torque transducer
- Pistol impact wrench
- Data acquisition unit
- Hydraulic test bench
- Angle grinder
- High-precision torque wrench
- Pneumatic screwdriver