*mydirectindustry

Catalogs
AIGNEP
Serie Infinity

Serie Infinity

Product catalog summary

Overview: The document provides technical specifications and assembly instructions for the Infinity series distribution system, designed for compressed air, inert gases, and vacuum applications. It highlights the main advantages, technical characteristics, and assembly procedures for different components and sizes.

Main Advantages:

Condensate separation system.
Ease and speed of assembly.
Reliability and security.
High flow rate.
Wide range of accessories.
Fire resistance: the system does not propagate fires.
Push-in fittings for compressed-air pipelines.
Totally metallic system.

Technical Characteristics:

Pressure range: 0.99 bar to 16 bar.
Temperature range: -20°C to +80°C.
Compatible fluids: Compressed air, vacuum, inert gases (Nitrogen, Argon).
Thread specifications: Male threads taper ISO 7, Female threads ISO 228.

Materials and Components:

Nickel-plated brass and aluminum components.
NBR seals and O-rings.
Stainless steel clamping washers.
Technopolymeric safety rings.
Extruded aluminum tubes, calibrated and powder-coated.

Assembly Instructions:

For Ø20-40 mm: Pre-assembled fittings, tubes are pre-coated, calibrated, and burred. Push tube into fitting for automatic connection.
For Ø50-63 mm: Fittings pre-assembled with untwisted nut for easier tube connection. Tighten nut using specified torques.

Torque Specifications:

Ø20 mm: 3 Nm
Ø25 mm: 3 Nm
Ø32 mm: 4 Nm
Ø40 mm: 6.5 Nm
Ø50 mm: 75 Nm
Ø63 mm: 85 Nm

Technical Specifications:
Pressure range: -0.099 MPa to 1.6 MPa (0.99 bar to 16 bar).
Temperature range: -20°C to +80°C.
Threading: Flanged tube (UNI EN 1092 - 4 PN 16) and female threads conforming to ISO 228.
Compatible fluids: Compressed air, vacuum, and inert gases (Nitrogen, Argon).
Material: Extruded aluminum (EN AW 6060 T6) with electrostatic painting and a specific weight of 2.70 Kg/dm3.
Expansion coefficient: 0.024 mm/(m °C).

Assembly Instructions:
Fittings for Ø80 and Ø110 are pre-assembled with four untwisted screws to facilitate tube connection. Tubes are pre-coated, calibrated, and burred. Insert the tube into the fitting for automatic connection and tighten screws to 30Nm.

Network Sizing:
To determine the main line diameter, select the compressor flow rate and the distance to the most distant point. Use the intersection of these values in the provided table to find the recommended diameter.

Tube Connection:
Ensure correct tube connection by aligning with the pre-stamped arrow. If cutting is necessary, mark the insertion length on the tube.

Flow Rate Performance:
Outlet tube diameters: Ø20 for up to 2000 Nl/min, Ø25 for up to 3500 Nl/min, Ø32 for up to 7000 Nl/min.

Example Calculation:
For a flow rate of 3000 Nl/min and a distance of 300m, a tube diameter of 40mm is recommended.

Compressor Flow Rates:
Indicative flow rates at 7 bar range from 230 Nl/min for 1.5 KW to 44000 Nl/min for 250 KW.

Thermal Expansion and Contraction:
Calculate linear expansion/contraction using: ∆L = ∆T x L x a, where ∆L is the linear change in mm, ∆T is the temperature change in °C, L is the tube length in m, and a is the linear thermal expansion coefficient (0.024 mm/m °C for aluminum).

Linear Expansion and Installation Guidelines:
The document provides guidelines for the installation of aluminium tubes, emphasizing the importance of allowing for thermal expansion and contraction. The linear expansion coefficient for aluminium is specified as 0.024 mm/m°C. The formula for calculating linear expansion or shrinkage is given as ∆L = ∆T x L x a, where ∆L is the change in length, ∆T is the temperature variation, L is the tube length, and a is the expansion coefficient. It is crucial to ensure that the ends of the installation are free to accommodate these changes, and supports should be fixed according to the provided diagram.

Product Specifications:
The document lists various calibrated aluminium tubes available in different colors (blue, gray, green) and sizes, with specifications including diameter, thickness, pressure rating, weight, and length. The tubes are available in lengths of 4 m and 5.95 m, with different packaging quantities.

Fittings and Accessories:
Details are provided for various fittings such as straight male adaptors, tube-tube reducers, and flanged tubes. Each fitting is described with dimensions and packaging details. The fittings are designed to conform to standards such as UNI EN 1092-4 PN 16 and ANSI 150-LB, ensuring compatibility with aluminium alloy flanges.

Assembly Instructions:
Instructions for assembling components like flanged tubes and gaskets are included. The assembly involves connecting the pipe system to a compressor using specific parts and tightening screws to a specified torque of 60 Nm. Visual aids are provided to illustrate the final assembly.

Specifications: The document lists multiple types of connectors, including straight, elbow, and tee connectors, as well as saddle clamp connectors. Each product is detailed with specific codes, dimensions (such as diameter, length, and width), and materials (primarily aluminum). The document also includes packaging details, indicating the number of units per package.

Procedures: Installation instructions are provided for the saddle clamp connectors. Key steps include ensuring the tube is not damaged during installation, removing residual material after drilling, and correctly positioning and tightening the connectors to ensure a proper seal.

Materials and Standards: The primary material used for these connectors is aluminum, noted for its lightweight and durable properties. The document emphasizes the importance of correct installation to maintain system integrity and prevent leaks.

Recommendations: The document suggests these fittings as a cost-effective and efficient alternative to traditional swan-neck systems, highlighting their ease of installation and effectiveness in preventing condensation within the main circuit.

Key Data from Tables: The tables provide detailed dimensions for each connector type, including diameter, length, and other critical measurements. These are essential for ensuring compatibility with existing systems and for planning installations.

Critical Information: The document stresses the importance of proper installation techniques to avoid damage and ensure the longevity and effectiveness of the fittings. It also highlights the patented nature of the products, indicating a unique design or feature set.

Specifications and Compliance:
The document discusses the internal diameters for DN80 and DN110 with a maximum pressure of 16 bar. The intersection points for these specifications fall into 'Category I' according to Directive 2014/68/UE, which requires a conformity evaluation at the factory. For DN63, the intersection point is exempt from CEE marking as per Article 4.3 of the same directive.

Polyester Powder Painting Conformity:
The document outlines the conformity of polyester powder painting on aluminium tubes of the Infinity series. The pre-treatment ensures paint adhesion and prevents corrosion, complying with standards such as UNI 9921, DIN 50939, ASTM D 1730, and MIL C 5541. The painting process uses non-toxic certified QUALICOT and GSB powder, adhering to standards like UNI 9983, BS 6496, and AAMA 603-605. These treatments protect the tubes from corrosion, especially in marine environments.

Fire Resistance Classification:
The fire resistance of the painted aluminium pipes from the 90000 series is classified based on UNI EN 13501-1:2005. The classification is determined by analyzing the paint's heat of combustion and test results from UNI EN ISO 13823. The product is classified as Fire Class A2 - d1 - d0.

Contact Information:
The document provides contact details for AIGNEP's various international offices, including locations in Italy, the USA, Colombia, Spain, France, Brazil, Switzerland, and China.

Catalog excerpts

Aignep si riserva il diritto di variare modelli e ingombri senza preavviso - Aignep reserves the right to vary models and dimensions without notice - Aignep behält sich das Recht vor, Daten ohne Ankündigung zu ändern Aignep se réserve le droit de modifier les données sans préavis - Aignep se reserva el derecho de modificar modelos y dimensiones sin previo aviso - Aignep reserva-se o direito de alterar os modelos e dimensões sem prévio aviso

Open the catalog to page 2

Serie Infinity LINEA DI DISTRIBUZIONE ARIA COMPRESSA, GAS INERTI E VUOTO DISTRIBUTION SYSTEM FOR COMPRESSED AIR, INERT GASES AND VACUUM DRUCKLUFTVERTEILUNGSSYSTEM, EDELGASE UND VAKUUM RÉSEAU DE DISTRIBUTION POUR AIR COMPRIMÉ, GAZ NEUTRES ET VIDE INDUSTRIEL LÍNEA DE DISTRIBUCIÓN DE AIRE COMPRIMIDO, GASES INERTES Y VACÍO LINHA DE DISTRIBUIÇÃO DE AR COMPRIMIDO, GÁS E

Open the catalog to page 3

Principali vantaggi - Sistema di separazione della condensa - Facilita' e rapidita' di montaggio - Affidabilita' e sicurezza - Elevata portata d'aria - Gamma completa di accessori - Tenuta al fuoco: il sistema non alimenta e non propaga il fuoco - Raccordi automatici per gli impianti di distribuzione dell'aria - Sistema totalmente metallico Main advantages - Separation system for the condense - Easiness and quickness of assembling - Reliability and security - High flow rate - Wide range of accessories - Fire resistance: The system does not stroke or propagate any fires - Push-in fittings for...

Open the catalog to page 4

Principaux avantages Principales ventajas Principais vantagens - Système de retenue des condensats - Sistema de separación de condensados - Sistema de separação de condensado - Facile et rapide a installer - Fácilidad y rapidez de montaje - Facilidade e rapidez de montagem - Large gamme d’accessoires - Elevado caudal de aire - Alta capacidade de vazão de ar - Haut débit - Resistencia al fuego: el sistema no alimenta ni propaga el fuego - Gama completa de acessórios - Tenue au feu: le système ne propage pas de fumée ou de flamme - Raccords instantanés pour réseaux primaires - Système totalement...

Open the catalog to page 5

(ijAIGNEP Serie Infinity (ijAIGNEP Serie Infinity CARATTERISTICHE TECNICHE TECHNICAL CHARACTERISTICS TECHNISCHE ANGABEN CARACTERISTIQUES TECHNIQUES CARACTERfSTICAS TECNICAS CARACTERfSTICAS TECNICAS Norma di Riferimento Reference standard Entspricht der Norm Norme de reference Normativa de referenda Norma de referenda Pressioni Pressures Temperature Temperatures Temperatur Temperatures Temperaturas Temperaturas - 20 °C + 80 °C Fluidi compatibili Aria compressa / Vuoto / Gas inerti (AZOTO-ARGON) Compressed air/Vacuum / Inert gas (NITROGEN-ARGON) Geeignete Medien Druckluft/Vakuum / Inertgase (STICKSTOFF,...

Open the catalog to page 6

(ijAIGNEP Serie Infinity (ijAIGNEP Serie Infinity Caratteristiche tecniche dei tubi Technical characteristics to the tubes Technische Angaben der Rohre Specifications techniques des tubes Caracteristicas tecnicas del tubo Caracteristicas tecnicas dos tubos Caratteristiche tecniche dei tubi Technical characteristics to the tubes Technische Angaben der Rohre Specifications techniques des tubes Caracteristicas tecnicas del tubo Caracteristicas tecnicas dos tubos Coefficiente di dilatazione Expansion coefficient Ausdehnungskoeffizient Coefficient de dilatation Coeficiente de dilatacion Coeficiente...

Open the catalog to page 7

Open the catalog to page 8

(ijAIGNEP Serie Infinity (ijAIGNEP Serie Infinity Caratteristiche tecniche dei tubi Technical characteristics to the tubes Technische Angaben der Rohre Specifications techniques des tubes Caracteristicas tecnicas del tubo Caracteristicas tecnicas dos tubos Caratteristiche tecniche dei tubi Technical characteristics to the tubes Technische Angaben der Rohre Specifications techniques des tubes Caracteristicas tecnicas del tubo Caracteristicas tecnicas dos tubos Caratteristiche tecniche dei tubi Technical characteristics to the tubes Technische Angaben der Rohre Specifications techniques des tubes...

Open the catalog to page 9

(ijAIGNEP Serie Infinity Profondeur d'emmanchement du tube FR

Open the catalog to page 10

Serie Infinity Portata Flow Rate Durchflusswert Debit de Reference Caudal Vazao Distanza fra compressore e utilizzo piu lontano Distance between compressor and the most distant using point Distanz zwischen Kompressor und dem weitesten Punkt Distance entre le compresseur et le point le plus eloigne Distancia delcompresor alpunto mas lejano de utilization Distancia entre o compressor e o ponto de utilizagao mais distante Pressione 7 bar - Perdita di carico totale 4% Pressure 7 bar - Total pressure drop 4% Druck 7 bar - Druckverlust 4% Pression 7 bar - Perte de charge 4% Valores referidos a una...

Open the catalog to page 11

(ijAIGNEP Serie Infinity (ijAIGNEP Serie Infinity Portate indicative dei compressori a 7 bar Indicative flow rates of the compressors to 7 bar Durchflussmengen der Kompressoren bei 7 bar Indications des debits des compresseurs a 7 bar Caudal indicativo de compresores a 7 bar Vazoes inidcativas dos compressores a 7 bar Distanza fra compressore e utilizzo piu lontano Distance between compressor and the most distant using point Distanzzwischen Kompressor und dem weitesten Punkt Distance entre le compresseuretlepoint leplus eloigne. Distancia del compresor al punto mas lejano de utilizacion. Distancia...

Open the catalog to page 12

Serie Infinity Dilatazioni e contrazioni termichePer calcolare la dilatazione - contrazione lineare utilizziamo la seguente formula: To calculate the linear expansion - shrinkage we can use the following formula: Zur Berechnung der linearen Ausdehnung/Kontraktion kann folgende Formel verwendet werden: AL = dilatazione - contrazione lineare in mm AT = variazione di temperatura tra quella di esercizio e quella di posa in °C L = lunghezza tubo in m a = coefficiente di dilatazione termica lineare che per l'alluminio e 0.024 mm/m °C AL = Linear expansion - shrinkage in mm AT = Heat variation between...

Open the catalog to page 13

Serie Infinity

Serie Infinity

Catalog excerpts

All AIGNEP catalogs and technical brochures