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AIR TREATMENT UNIT

AIR TREATMENT UNIT
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AIR TREATMENT UNIT

Product catalog summary
Overview: The document provides technical specifications and instructions for Aignep's FRL (Filter, Regulator, Lubricator) air treatment units, essential for conditioning compressed air in pneumatic applications. These units are available in MINI and STANDARD series, offering high reliability and a comprehensive range of accessories.
Specifications: FRL units are made from high-resistance technopolymers and robust metal bodies, available in sizes from 1/8” to 1”. They offer high flow rates, are silicon-free, and feature coalescing filters for enhanced performance.
Main Advantages: The units offer simplified modularity, precise regulation, high flow optimization, robustness with limited weight, and are silicon-free.
Applications: Suitable for pneumatic automation, compressed air circuits, compressors, and pipelines.
Assembly Instructions: Assemble components in the order of Filter, Regulator, and Lubricator, ensuring air flows in the direction indicated by arrows. Ensure o-rings are properly seated and screws are tightened.
Pressure Setting: Raise the knob to adjust pressure, set desired pressure, and press to lock. Assemble the manometer manually with liquid sealant.
Oil Regulation: Insert oil into the lubricator by unscrewing the plug or disassembling the bowl, ensuring no pressure in the system. Adjust oil flow to one drop per 300-600 Nl/min.
Disassembly: Use a CH3 caliper face spanner to disassemble the bowl. The transparent bowl allows monitoring of condensate and oil levels.
Technical Specifications: The document outlines specifications for mini regulators and filter regulators for compressed air and water applications. Key components include technopolymeric bodies, brass screws, and NBR seals. Regulation range is 0 to 12 bar, with a maximum pressure of 15 bar. Operating temperature ranges from -10°C to +50°C for air regulators and 5°C to +50°C for water regulators.
Components and Materials: Regulators are composed of technopolymer, brass, steel, and NBR materials.
Flow Rate and Filtration: Flow rate at 6 bar with a pressure drop of 1 bar is 600 Nl/min. Filtration grades are 5 µm, 20 µm (standard), and 50 µm.
Ordering Codes and Standards: Ordering codes are provided for different configurations and sizes, with compliance to standards 1907/2006, 2011/65/CE, and PED 2014/68/UE.
Applications: Mini regulators are suitable for compressed air systems, while water regulators are for water applications. A food-grade version is available upon request.
Technical Specifications: Specifications for mini lubricators and filters include models T040, T100, T200, and T400, designed for compressed air systems.
Components and Materials: Models include technopolymer bodies, bowls, plugs, brass screws, and NBR O-rings.
Technical Characteristics: Designed to operate with compressed air, with a maximum pressure of 15 bar and temperature range of -10°C to +50°C. Filtration grades vary by model.
Installation and Usage: Devices are for vertical installation with M3 wall clamping screws. Recommended oils are ISO VG 22A CLASS.
Ordering Codes: Detailed ordering codes specify thread sizes, filtration grades, and regulation ranges.
Coalescence Cartridge Information: Made from microfibers supported by stainless steel, it combines liquid particles into larger droplets for oil-free output air.
Specifications: Coalescing cartridge uses inertial impact, interception, and coalescence to ensure oil-free air output. Recommended to install a 5 µm filter upstream.
Technical Characteristics: Filtration Grade: 5 µm + 0.01 µm, Regulation Range: 0 to 8 bar, Maximum Pressure: 15 bar, Temperature Range: -10°C to +50°C, Flow Rate at 6 bar with Δp 1 bar: 370 Nl/min.
Procedures: Regulate pressure by raising the knob, setting desired pressure, and pressing to lock. Assemble FRL components in order: Shut-off valve, Filter, Regulator, Lubricator, Progressive Starter.
Recommendations: Install a 5 µm filter upstream of the coalescing filter to prevent clogging. Ensure proper assembly and maintenance for optimal performance.
Primary Air Supply Control: Describes operation of a pneumatic system with buttons to open/close air supply, lockable with a padlock.
Oil Lubricator Instructions: Insert oil by unscrewing the plug or disassembling the bowl, ensuring no pressure. Adjust oil flow with a screwdriver.
Automatic Oil Priming: Allows automatic filling of oil into the bowl through a G1/4 fitting.
Soft Start Valve: Gradually pressurizes systems, with adjustable pressure increase time.
Condensate Exhaust System: Automatic/semi-automatic exhaust allows discharge without pressure, manually operable under pressure.
Bowl Disassembly: Use a hexagon tube wrench for disassembly. Transparent windows allow checking oil/condensate levels.
Wall Mounting Instructions: Fixing element can serve as a spacer for uneven surfaces.
Technical Specifications: Outlines characteristics of FRL units, including threaded connections, flow rates, and filtration grades.
Materials and Components: Components made of technopolymer, sintered bronze, and Zama.
Flow Characteristics: Detailed for different pressures, showing relationship between pressure drop and air flow rate.
Coalescer Filter Information: Describes microfiber layer supported by stainless steel for liquid particle coalescence.
Ordering Codes: Provided for different configurations, specifying size, thread, filtration grade, flow rate, and exhaust type.
Technical Specifications: Specifications for FRL series components, including dimensions, flow rates, and pressure ratings.
Components and Materials: Made from technopolymer, brass, and NBR, emphasizing durability and compatibility.
Flow Characteristics: Detailed for different models at various pressures.
Ordering Codes and Standards: Provided for different configurations, with compliance to standards 1907/2006, 2011/65/CE, and PED 2014/68/UE.
Assembly and Installation: Designed for vertical installation with specifications for threaded connections and wall clamping screws.
Lubrication and Maintenance: Details oil loading systems and maintenance procedures.
Electrical Schematics: Provides electrical data for oil loading systems with diagrams.
Technical Specifications: Outlines specifications for FRL systems, including filtration grades, regulation ranges, and maximum pressure.
Ordering Codes: Provided for different configurations, specifying thread sizes, filtration grades, and operation types.
Flow Rates: Specified at 6 bar with a pressure drop of 1 bar, varying by model.
Dimensions and Installation: Provided for FRL systems, with variations across models.
Standards and Compliance: References compliance with standards, ensuring regulatory adherence.
Key Features: Includes threaded connections, condensate exhaust systems, and oil loading systems for efficient regulation and filtration.
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Catalog excerpts

AIR TREATMENT UNIT-1

Aignep si riserva il diritto di variare modelli e ingombri senza preavviso - Aignep reserves the right to vary models and dimensions without notice - Aignep behält sich das Recht vor, Daten ohne Ankündigung zu ändern Aignep se réserve le droit de modifier les données sans préavis - Aignep se reserva el derecho de modificar modelos y dimensiones sin previo aviso - Aignep reserva-se o direito de alterar os modelos e dimensões sem prévio aviso PRESSURE SWITCHES Aggiornamento - Updated - Stand - Updated - Actualización - Atualização: 09/2016 COMPONENTI PER IL TRATTAMENTO DELL’ARIA COMPRESSA AIR TREATMENT UNIT DRUCKLUFTAUFBEREITUNG UNITÉ DE TRAITEMENT D’AIR COMPRIMÉ COMPONENTES PARA EL TRATAMIENTO DEL AIRE COMPRIMIDO COMPONENTES PARA TRATAMENTO DE

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AIR TREATMENT UNIT-2

Accessori FRL - Accessories FRL - Zubehör FRL - Accessoires FRL - Accesorios FRL - Acessórios FRL Mini Manometri - Manometres - Manometer - Manomètre - Manómetro - Manômetro New

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AIR TREATMENT UNIT-3

IT I gruppi Trattamento Aria, chiamati comunemente FRL (F/filtro - R/regolatore L/lubrificatore) sono l’elemento necessario in qualsiasi applicazione pneumatica per poter “condizionare” l’aria compressa che è tra le principale energia di cui si avvale l’automazione. I gruppi FRL Aignep, realizzate in tecnopolimero e con filettature in metallo, sono disponibili in due serie, la serie definita MINI e quella STANDARD e coprono in maniera esauriente tutte le applicazioni anche le più esigenti. GB The Air Preparation Units of Aignep are necessary for a perfect conditiong of compressed air. Filters...

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AIR TREATMENT UNIT-4

FR Les unités de traitement d'air Aignep sont nécessaires pour un traitement parfait de l'air comprimé. Filtres "F", Régulateurs "R" et Lubrificateurs "L" sont disponibles en 4 tailles en fonction du débit et des diffiérentes combinaisons possibles. La série "Mini" Taille 0 ,en 1 / 8-1 / 4 est fabriquée à partir de technopolymère Haute Résistance. La série “Standard”,Tailles 1-2-3 est construite à partir de corps métalliques robustes et de matériaux en technopolymère 1/8-1 ". Une gamme Accessoires de fixation est également disponible. ES Los grupos de tratamiento de aire, llamados comúnmente...

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AIR TREATMENT UNIT-5

Istruzioni tecniche Mini L’assemblaggio dei componenti della serie FRL deve seguire, in linea di massima, questo ordine: Filtro, Regolatore, Lubrificatore. L’accoppiamento dei componenti deve avvenire facendo in modo che l’aria fluisca nella direzione indicata dalle frecce poste sulla superficie superiore dei componenti. Spécifications techniques Mini Le montage des composants FRL suit normalement cet ordre: Filtre, Régulateur,Lubrificateur. Lors de la connexion des composants entre eux, il est important de vérifier que l’air va s’écouler dans la direction des flèches situées sur la surface supérieure...

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AIR TREATMENT UNIT-6

Serie FRL mini IT Lo scarico della condensa manuale semiautomatico é normalmente nella posizione aperta cioé scarica automaticamente la condensa quando é assente la pressione nella tazza, premendo la manopola é possibile scaricare la condensa in presenza di pressione, ruotando la manopola in senso antiorario lo scarico é nella posizione chiusa. GB The manual/semiautomatic condensate exhaust is normaly in the open position; i.e. it exhausts automatically the condensate when there is no pressure inside the bowl. Pressing the knob it is possible to exhaust the condensate even if it is on pressure,...

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AIR TREATMENT UNIT-7

Serie FRL mini T010 MINI FILTRO FILTER FILTER FILTRE FILTRO FILTRO CARATTERISTICHE TECNICHE TECHNICAL CHARACTERISTICS TECHNISCHE ANGABEN CARACTÉRISTIQUES TECHNIQUES CARACTERÍSTICAS TÉCNICAS CARACTERÍSTICAS TÉCNICAS Norme de référence Normativa de referencia Norma de referência FLUIDO FLUID MEDIEN FLUIDE FLUIDO FLUIDO Aria Compressa Compressed Air compressed air Air comprimé Aire comprimido Ar comprimido SOGLIA DI FILTRAZIONE FILTRATION GRADE FILTERFEINHEIT DEGRÉ DE FILTRATION GRADO DE FILTRACIÓN GRAU DE FILTRAGEM TEMPERATURA TEMPERATURE BETRIEBSTEMPERAUTUR TEMPÉRATURE DE TRAVAIL TEMPERATURA TEMPERATURA...

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AIR TREATMENT UNIT-8

Technopolymer Gehäuse Messing Gewindebuchse Technopolymer Behälter Technopolymer Filterhalterung Technopolymer Kondensatablass PE Filterpatrone Technopolymer Zentrifuge O-Ring NBR Cuerpo en tecnopolímero Inserción roscada en latón Taza en tecnopolímero Portafiltro en tecnopolímero Purga de condensados en tecnopolímero Cartucho filtrante en PE Centrifugador en tecnopolímero Junta tórica en NBR Technopolymeric Body Brass Threaded insert Technopolymeric Bowl Technopolymeric Filter ring Technopolymeric Condensate exhaust PE Filtering cartridge Technopolymeric Slinger NBR O-Ring Corps en technopolymère...

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AIR TREATMENT UNIT-9

Serie FRL mini T015 MINI FILTRO A COALESCENZA COALESCER FILTER KOALESZENZFILTER FILTRES COALESCENTS FILTRO COALESCENTE FILTRO COALESCENTE CARATTERISTICHE TECNICHE TECHNICAL CHARACTERISTICS TECHNISCHE ANGABEN CARACTÉRISTIQUES TECHNIQUES CARACTERÍSTICAS TÉCNICAS CARACTERÍSTICAS TÉCNICAS FLUIDO FLUID MEDIEN FLUIDE FLUIDO FLUIDO Norme de référence Normativa de referencia Norma de referência Aria Compressa filtrata a 5 µm 5 µm Filtred Compressed Air Druckluft, gefiltert 5 µm Air comprimé, filtré 5 µm Aire Comprimido Filtrado a 5 µm Ar Comprimido Filtrado a 5 µm TEMPERATURA TEMPERATURE BETRIEBSTEMPERAUTUR...

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AIR TREATMENT UNIT-10

Technopolymer Gehäuse Messing Gewindebuchse Technopolymer Behälter Technopolymer Kondensatablass Koaleszenz Patrone O-Ring NBR Cuerpo en tecnopolímero Inserción roscada en latón Taza en tecnopolímero Purga de condensados en tecnopolímero Cartucho Coalescente Junta tórica en NBR Technopolymeric Body Brass Threaded insert Technopolymeric Bowl Technopolymeric Condensate exhaust Coalescer cartridge NBR O-Ring Corps en technopolymère Insert taraudé en laiton Cuve en technopolymère Purgeur de condensats en technopolymère Cartouche filtrante coalescente Joint torique en NBR Corpo in tecnopolimero Inserto...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.