
PRODUCT CATALOGUE AICROV FILLING MACHINE aicrov.com aicrov.com https://aicrov.com/
Open the catalog to page 1Semi-automatic filling machine for weight filling of containers from 20 to 1500 litres, placed on a pallet. Designed to be placed on a pallet conveyor line. Main features: Semi-automatic filling machine for weight filling of containers from 20 to 1500 litres, placed on a pallet. • Includes scale conveyor • Monitoring of conveyors, turning tables, etc. • Quick configuration and start-up. • High realiability and durability of the equipment. • Adjustable filling height. • Integrated control sytem. • Does not require installation. • ATEX Certification (optional). • Food grade (optional). 2. Adjust...
Open the catalog to page 2SP2 FILLING FUNCTION Filling is the main function of this type of equipment and, therefore, all AiCROV machines use the AicrovFill® filling function, developed and tested over 22 years. The goal: to fill the containers with your product in the shortest possible time and with the highest precision. The filling time & filling accuracy ratio is adjustable. Each product / company is unique, so that each machine is configured according to customer’s needs. Filling is done at two speeds, gross filling for about 95% of the container and fine filling for the rest. UNDER BUNGHOLE FILLING MODE In AiCROV...
Open the catalog to page 3SMART FILLING Suitable for filling foaming, flammable and explosive products. With the immersion filling mode, 3 different types of operation can be used: 1. Under bunghole: The nozzle works as if the filling was done under the bunghole (see under be used as under bunghole nozzle. 2. From the bottom of the container: .The nozzle descends to its lowest position and performs all the filling from that position. Suitable for extremely foamy products. 3. Rising up with the product: The nozzle raises as the container fills. IMMERSION FILLING OPTIONS With position control: In applications where the...
Open the catalog to page 4FINE FILLING MODE AiCROV machines have three different ways of finetuning the filling of the container (fine-tuning meaning the moments before the end of the filling, in which we must reduce the flow to be able to adjust the final weight to the objective). 1. Fine-tuning in machine : Nozzle can switch from gross low to fine when necessary. The fine flow level is mechanically adjustable. 2. Proportional fine-tuning : The substitution of an actuator for the opening of the 3-position nozzle (closed – gross – fine) by a proportional actuator, allows the link of the opening level during refining with...
Open the catalog to page 5SMART FILLING BASIC FUNCTIONS (2) Filling flow monitoring : During filling, the machine is calculating the flow value in kilograms per second and compares it with a theoretical flow value. If the during filling, flow value decreases approaching the value 0 for a while, the machine stops the filling with an alarm and notifies the operator. This function can prevent spillage or malfunction of the equipment, pumps, pipelines, etc. - U-Shaped weighing platform to allow in-feed and out-feed of pallets with a forklift. - Built-in weighing platform to allow the use of any type of pallet. - Top brand...
Open the catalog to page 6SMART FILLING MATERIALS AND FINISHES Materials and finishes of AiCROV’s machine are as following: CONTROL SYSTEM CONTROLLERS:
Open the catalog to page 7INERTIZATION WITH NITROGEN Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inerting system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling. Through a dedicated valve, the piping assembly channels the gas to the nozzle and a special double jacket nozzle. Gas flows from the customer connection to the inside of the containers. Timing of gas flowing can be selected at the HMI.
Open the catalog to page 8ZONE CLASSIFICATION No certification TECHNICAL FEATURESNominal production (products similar to - 60 drums of 200 litres per hour Filling accuracy: Greater than 75 grams. Adjustable according to precision needs and filling rate. Power supply: 3 x 380 VAC + N + T Pneumatic supply: 6 bars
Open the catalog to page 9AIC?OV SMART FILLING "\\ mouth containers. Static closure for the filling of solidifiable or crystallizable products (optional). Nozzle with double jacket for the contribution of nitrogen (optional). (More than 80 different combinations available depending on the product and container. Materials: - AISI 316L stainless steel (standard). Lance diameters: from 15 mm to 80 mm. Lance length: from 250 mm to 1300 mm. - Male camlock (standard)
Open the catalog to page 10NOZZLES CHANGE AiCROV machines nozzles are interchangeable easily, quickly, safely and without tools. The operator does not need to manipulate any electrical or pneumatic connection to perform a change of nozzle. SHIPMENT Preparation for sea shipment(with or without box): Preparation for standard shipment
Open the catalog to page 11ACCESSORIES Gas hood extractor. Drip collection cup. Anti-drip system. Filling records management. Electrostatic discharge control. Product hose holding arm. Conjun Cleaning system CIP. Draining set. Proportional filling, Accessory for filling bags Frontal Access doors. Product pump control. Connection with site. Front protection. Filling recipes. Nozzle support rack. Nozzle number control. Overfill detection. Uncapping station. Capping and sealing station. Integrated extractor.
Open the catalog to page 13ACC1 - INERTIZATION WITH NITROGEN Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inert system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling. Through a dedicated valve, the piping assembly channels the gas to the dispenser and a special double jacket dispenser. Gas flows from the customer connection to the inside of the containers. Timing of gas flowing can be selected at the HMI. ACC2 - PASSIVE...
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