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SP2 CATALOGUE

SP2 CATALOGUE
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SP2 CATALOGUE

Product catalog summary
Overview: The AiCROV SP2 is a semi-automatic filling machine designed for weight filling of containers from 20 to 1500 liters on a pallet. It integrates into a pallet conveyor line and offers quick configuration, ease of use, and high reliability. Optional ATEX and food-grade certifications are available.
Operation Mode: The SP2 operates semi-automatically, involving setting up the filling recipe, adjusting the filling arm height, and managing pallets. It supports under bunghole and immersion filling modes for various product types, including non-foaming and foaming substances.
Filling Functions: The AicrovFill® function ensures precise and efficient filling with adjustable time and accuracy, offering gross and fine filling speeds. Immersion filling includes under bunghole, bottom filling, and rising with the product.
Fine Filling Mode: Features include mechanical adjustments and proportional fine-tuning for different viscosities, with shock control and anti-drip systems for precision and cleanliness.
Weighing System: Integrated top-brand weighing electronics ensure accuracy, with CE-M and OIML certifications. It includes a U-shaped weighing platform for easy pallet handling.
Materials and Finishes: Constructed with AISI 316L stainless steel, Hastelloy, and PVC, suitable for various temperatures and product types.
Accessories: Optional accessories include inertization with nitrogen, gas hood extractors, drip collection cups, and electrostatic discharge control, enhancing safety and functionality for flammable or explosive products.
Technical Features: The SP2 can fill 60 drums of 200 liters per hour or 15 IBCs of 1000 liters per hour, with high accuracy scale resolution and a power supply requirement of 3 x 380 VAC + N + T.
Nozzles: Supports various nozzle types and sizes with easy interchangeability, including static closure and double jacket nozzles for nitrogen contribution.
Additional Features: Includes a control system for product pumps, frontal protection, and a nozzle number control system to prevent errors. Overfill detection systems prevent spillage.
Active Gas Extractor (ACC20): An active fumes extractor with a motor guard, relay, and flexible fumes pipe, activating automatically with the machine.
Capping and Sealing Stations (ACC24, ACC23, ACC25): Designed for manual capping, uncapping, and sealing of drums, containers, and IBCs using pneumatic motors and specific cap-sealing tools.
Cabin Pallet In/Out (ACC26): A carbon steel and polycarbonate cabin with safety photoelectric barriers and a manual sliding door, suitable for ATEX environments.
Electrostatic Discharge Control (ACC27): An automatic system for discharging electrostatic build-up on pallets, suitable for ATEX zone 2G.
Emergency Push Button (ACC38): Details not provided.
Tray Under TRM-1P-BA (ACC44): A stainless steel tray for collecting spills under the scale conveyor, equipped with a manual drain valve.
Zebra Printer (ACC45): Durable printers for high-volume label printing, suitable for chemical drums and other applications.
Operator Platform (ACC47): A stainless steel platform for container preparation, filling, and labeling, with options for different materials and configurations.
Cleaning System C.I.P: A mechanical assembly for internal and external nozzle cleaning using pressure to recirculate cleaning products.
Connection with Site: Various options for machine-site connectivity, from standard signals to complex industrial communication.
Proportional Filling: Enhances filling speed and productivity by controlling product flow in real-time.
Filling Recipes: Allows operators to save and select predetermined filling recipes for different products or containers.
Nozzle Support Rack: Available in configurations for multiple nozzles, with or without dedicated cleaning stations.
AICROV Final Weight Control (ASP1): Quality control system for verifying the final weight of filled containers.
AICROV Real-Time Flow Calculation (ASP2): Calculates necessary product flow during filling to ensure accuracy.
AICROV Product Flow Control (ASP3): Monitors flow in real-time to detect discrepancies and halt operations if necessary.
Motorized Roller Conveyors: Various models suitable for ATEX environments, featuring stainless or painted steel construction, gear motors, and safety features.
Motorized Chain Conveyors: Designed for pallet transport, available in stainless or painted steel, with automation features included.
90º Chain to Roller Forwarding: A system combining roller and chain conveyors for efficient pallet handling.
Start/End of Line Protector: Mechanical protection for conveyors against forklift collisions.
Lateral Guides: Guides for pallet conveyors made from industrial painted steel.
Safe Crossing: An accessory for safe operator crossing through roller conveyors.
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Catalog excerpts

SP2 CATALOGUE-1

PRODUCT CATALOGUE AICROV FILLING MACHINE aicrov.com aicrov.com https://aicrov.com/

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SP2 CATALOGUE-2

Semi-automatic filling machine for weight filling of containers from 20 to 1500 litres, placed on a pallet. Designed to be placed on a pallet conveyor line. Main features: Semi-automatic filling machine for weight filling of containers from 20 to 1500 litres, placed on a pallet. • Includes scale conveyor • Monitoring of conveyors, turning tables, etc. • Quick configuration and start-up. • High realiability and durability of the equipment. • Adjustable filling height. • Integrated control sytem. • Does not require installation. • ATEX Certification (optional). • Food grade (optional). 2. Adjust...

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SP2 CATALOGUE-3

SP2 FILLING FUNCTION Filling is the main function of this type of equipment and, therefore, all AiCROV machines use the AicrovFill® filling function, developed and tested over 22 years. The goal: to fill the containers with your product in the shortest possible time and with the highest precision. The filling time & filling accuracy ratio is adjustable. Each product / company is unique, so that each machine is configured according to customer’s needs. Filling is done at two speeds, gross filling for about 95% of the container and fine filling for the rest. UNDER BUNGHOLE FILLING MODE In AiCROV...

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SP2 CATALOGUE-4

SMART FILLING Suitable for filling foaming, flammable and explosive products. With the immersion filling mode, 3 different types of operation can be used: 1. Under bunghole: The nozzle works as if the filling was done under the bunghole (see under be used as under bunghole nozzle. 2. From the bottom of the container: .The nozzle descends to its lowest position and performs all the filling from that position. Suitable for extremely foamy products. 3. Rising up with the product: The nozzle raises as the container fills. IMMERSION FILLING OPTIONS With position control: In applications where the...

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SP2 CATALOGUE-5

FINE FILLING MODE AiCROV machines have three different ways of finetuning the filling of the container (fine-tuning meaning the moments before the end of the filling, in which we must reduce the flow to be able to adjust the final weight to the objective). 1. Fine-tuning in machine : Nozzle can switch from gross low to fine when necessary. The fine flow level is mechanically adjustable. 2. Proportional fine-tuning : The substitution of an actuator for the opening of the 3-position nozzle (closed – gross – fine) by a proportional actuator, allows the link of the opening level during refining with...

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SP2 CATALOGUE-6

SMART FILLING BASIC FUNCTIONS (2) Filling flow monitoring : During filling, the machine is calculating the flow value in kilograms per second and compares it with a theoretical flow value. If the during filling, flow value decreases approaching the value 0 for a while, the machine stops the filling with an alarm and notifies the operator. This function can prevent spillage or malfunction of the equipment, pumps, pipelines, etc. - U-Shaped weighing platform to allow in-feed and out-feed of pallets with a forklift. - Built-in weighing platform to allow the use of any type of pallet. - Top brand...

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SP2 CATALOGUE-7

SMART FILLING MATERIALS AND FINISHES Materials and finishes of AiCROV’s machine are as following: CONTROL SYSTEM CONTROLLERS:

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SP2 CATALOGUE-8

INERTIZATION WITH NITROGEN Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inerting system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling. Through a dedicated valve, the piping assembly channels the gas to the nozzle and a special double jacket nozzle. Gas flows from the customer connection to the inside of the containers. Timing of gas flowing can be selected at the HMI.

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SP2 CATALOGUE-9

ZONE CLASSIFICATION No certification TECHNICAL FEATURESNominal production (products similar to - 60 drums of 200 litres per hour Filling accuracy: Greater than 75 grams. Adjustable according to precision needs and filling rate. Power supply: 3 x 380 VAC + N + T Pneumatic supply: 6 bars

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SP2 CATALOGUE-10

AIC?OV SMART FILLING "\\ mouth containers. Static closure for the filling of solidifiable or crystallizable products (optional). Nozzle with double jacket for the contribution of nitrogen (optional). (More than 80 different combinations available depending on the product and container. Materials: - AISI 316L stainless steel (standard). Lance diameters: from 15 mm to 80 mm. Lance length: from 250 mm to 1300 mm. - Male camlock (standard)

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SP2 CATALOGUE-11

NOZZLES CHANGE AiCROV machines nozzles are interchangeable easily, quickly, safely and without tools. The operator does not need to manipulate any electrical or pneumatic connection to perform a change of nozzle. SHIPMENT Preparation for sea shipment(with or without box): Preparation for standard shipment

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SP2 CATALOGUE-13

ACCESSORIES Gas hood extractor. Drip collection cup. Anti-drip system. Filling records management. Electrostatic discharge control. Product hose holding arm. Conjun Cleaning system CIP. Draining set. Proportional filling, Accessory for filling bags Frontal Access doors. Product pump control. Connection with site. Front protection. Filling recipes. Nozzle support rack. Nozzle number control. Overfill detection. Uncapping station. Capping and sealing station. Integrated extractor.

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SP2 CATALOGUE-14

ACC1 - INERTIZATION WITH NITROGEN Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inert system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling. Through a dedicated valve, the piping assembly channels the gas to the dispenser and a special double jacket dispenser. Gas flows from the customer connection to the inside of the containers. Timing of gas flowing can be selected at the HMI. ACC2 - PASSIVE...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.