PRODUCT CATALOGUE AICROV FILLING MACHINE aicrov.com https://aicrov.com/

Semi-automatic machine from the “Plug & Fill” from 20 to 1500 litres, placed on a pallet. - Quick configuration and start-up. - High reliability and durability of the equipment. - Adjustable packaging height. - Integrated control system. - Does not require installation. - ATEX certification (optional). - Food grade (optional). Series for filling weight filling of containers SP1 OPERATION MODESteps for its implementation: 1. Set up the filling recipe. 2. Adjust the height of the filling arm. 3. Place a pallet with empty containers. 4. Press the "release axes" button and position the nozzle on...

Filling is the main function of this type of equipment and, therefore, all AiCROV machines use the AicrovFill® filling function, developed and tested over 22 years. The goal: to fill the containers with your product in the shortest possible time and with the highest precision. The filling time & filling accuracy ratio is adjustable. Each product / company is unique, so that each machine is configured according to customer’s needs. Filling is done at two speeds, gross filling for about 95% of the container and fine filling for the rest. UNDER BUNGHOLE FILLING MODE In AiCROV machines, filling assembly...

Suitable for filling foaming, flammable and explosive products. With the immersion filling mode, 3 different types of operation can be used: 1. Under bunghole: The nozzle works as if the filling was done under the bunghole (see under bunghole mode). It can be used as under bunghole nozzle. 2. From the bottom of the container: The nozzle descends to its lowest position and perform all the filling from that position. Suitable for extremely foamy products. 3. Rising up with the product: The nozzle raises as the container fills. Without position control: By pressing the filling button, the nozzle...

FINE FILLING MODE AiCROV machines have three different ways of finetuning the filling of the container (fine-tuning meaning the moments before the end of the filling, in which we must reduce the flow to be able to adjust the final weight to the objective). 1. Fine-tuning in machine: Nozzle can switch from gross low to fine when necessary. The fine flow level is mechanically adjustable. 2. Proportional fine-tuning: The substitution of an actuator for the opening of the 3-position nozzle (closed – gross – fine) by a proportional actuator, allows the link of the opening level during refining with...

SMART FILLING BASIC FUNCTIONS (2) Filling flow monitoring : During filling, the machine is calculating the flow value in kilograms per second and compares it with a theoretical flow value. If during filling, the flow value decreases approaching the value 0 for a while, the machine stops the filling with an alarm and notifies the operator. This function can prevent spillage or malfunction of the equipment, pumps, pipelines, etc. - U-Shaped weighing platform to allow in-feed and out-feed of pallets with a forklift. - Built-in weighing platform to allow the use of any type of pallet. - Top brand...

CONTROL CABINETS The SP1 machine can have a control cabinet integrated into the machine itself or placed as an independent cabinet. Integrated: Allows the mobility of the machine when meeting some technical requirements. Time required for installation and start-up is practically non-existent and can be carried out by the client himself. Independent: Can be placed where the client requires it. The position and location of the machine is fixed. Installation must be carried out by specialized technical staff. MATERIALS AND FINISHES Materials and finishes of AiCROV’s machine are as following:

SMART FILLING Carbon steel Materials: Stainless Steel 304 (standard} Stainless Steel 316 Sandblasted (standard) Painted Epoxy painted INERTIZATION WITH NITROGEN Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inert system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling. Timing of gas flowing can be selected at the HMI.

SMART FILLING TECHNICAL FEATURESNominal production (products similar to - 60 drums of 200 litres per hour Filling accuracy: Greater than 75 grams. Adjustable according to precision needs and filling rate. Power supply: 1 x 220 VAC + N + T Pneumatic supply: 6 bars

AIC?OV SMART FILLING i Special nozzle for the filling of open mouth containers. n 3” nominal Static closure for the filling of solidifiable or crystallizable products (optional). Nozzle with double jacket for the contribution of nitrogen (optional). More than 80 different combinations available depending on the product and container. Materials: - AISI 316L stainless steel (standard). Lance diameters: from 15 mm to 80 mm. Lance length: from 250 mm to 1300 mm. - Male camlock (standard)

SMART FILLING NOZZLES CHANGE AiCROV machine nozzles are interchangeable easily, quickly, safely and without tools. The operator does not need to manipulate any electrical or pneumatic connection to perform a change of nozzle.

SHIPMENT Preparation for sea shipment(with or without box): Preparation for standard shipment

ACCESSORIES Nitrogen Blowing System. Gas hood with scraper. Pneumatic drip collection cup. Non pneumatic drip collection cup. VPN Filling records management. Electrostatic discharge control. Product hose holding arm. Cleaning system CIP. Draining set. Proportional filling. Product pump control. Connection with site. Double filling scale. Front protection. Filling recipes. Nozzle support rack. Nozzle number control. Overfill detection. Additional scale for canisters. Integrated extractor in machine. Mobility base for SP1 Pallet guide on scale. Capping and sealing station. HMI rotation set. Accessory...

ACC1 - INERTIZATION WITH NITROGEN Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inert system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling. Through a dedicated valve, the piping assembly channels the gas to the dispenser and a special double jacket dispenser. Gas flows from the customer connection to the inside of the containers. Timing of gas flowing can be selected at the HMI. ACC2 - PASSIVE...