PRODUCT CATALOGUE AICROV FILLING MACHINE MODEL : ROBOT FILLER

RF – ROBOT FILLER ALL THE POWER OF A ROBOT AT THE FILLING SERVICE Automatic machine for weight filling of containers from 20 to 1500 litres, placed on a pallet. Designed to operate with conveyors. Main features: -Automatic bunghole detection by artificial vision. -Easy to use. -High reliability and durability of the equipment. -Multiformat. -ATEX Certification (optional). -Food grade (optional). WHY A ROBOT? 1. SERVICE: Wherever your production is, there is a 24/7 service station nearby. 2. EXPERIENCE: With millions of units installed since its inception, the industrial robot is now a highly...

OPERATION Steps for its implementation: 1.Enter filling recipe. 2.Place pallets with empty containers in the input conveyor. 3.The machine will uncap (optional), fill, cap (optional) and seal (optional) each container on the pallet. 4.Remove the pallets with full containers from the exit conveyors. RF FILLING FUNCTION Filling is the main function of this type of equipment and, therefore, all AiCROV machines use the AicrovFill® filling function, developed and tested over 22 years. The goal: to fill the containers with your product in the shortest possible time and with the highest precision. The...

SMART FILLING UNDER BUNGHOLE FILLING MODE In AiCROV machines, filling assembly is the electromechanical assembly that allows the vertical displacement of the dispenser. Movement is electric by means of a gear motor and a belt. This type of under bunghole filling mode is suitable for filling products that are non-foaming, non-flammable, non-explosive, with high density or viscosity, etc. The dispenser descends until it is slightly inserted into the container and fills from that Suitable for filling foaming, flammable and explosive products. With the immersion filling mode, 3 different types of...

SMART FILLING • With position control: In applications where the position between product outlet and product level in the container is critical, we can find the automatic position control. The distance between the dispenser is set in the recipe (positive: above the product; or negative: inside the product) and during filling the dispenser automatically adjusts to that position. • Without position control: By pressing the filling button, the dispenser descends to the lower detector (adjustable) and opens. While filling, it rises at an adjustable speed (potentiometer on the control panel) to the...

BASIC FUNCTIONS Shock control: When the operator presses “fill”, the dispenser descends until it is inserted into the container. If during the descent the scale detects an increase in weight (adjustable on the operation panel) the dispenser returns to its upper position and awaits the operator to press the button again. Final weight and filling up: When the scale indicates that the nominal net weight value has been reached, the dispenser automatically closes. At this moment and for a period of time (adjustable on the operation panel), a filling quality control is carried out. In case the net...

WEIGHING SYSTEM4000 kgs weighing platform: Conveyor with integrated scale. Easy to clean and maintain. Weighing electronics: - Top brand weighing electronic integrated in control system. Materials and finishes of AiCROV’s machine are as following: Carbon steel Materials: Stainless Steel 304 (standard) Stainless Steel 316 Sandblasted (standard) Painted Epoxy painted

SMART FILLING CONTROL SYSTEM AiCROV control systems are the following: INERTIZATION WITH NITROGEN _A Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inerting system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling.

AIC?OV SMART FILLING Through a dedicated valve, the piping assembly channels the gas to the dispenser and a special double jacket dispenser. Gas flows from the customer connection to the inside of the containers. Timing of gas flowing can be selected at the HMI. CAPPING/UNCAPPING STATION Machine can be equipped with an automatic drum capping and uncapping head. The uncapping and capping movement is carried out with an electric actuator. An uncapping and capping program monitors the bunghole during the process. The cap is held in the bunghole by a vacuum system.

IBC CAPPING/ UNCAPPING STATION The machine can be equipped with an automatic IBC uncapping and capping head. The capping and uncapping movement is carried out with an electrical actuator. An uncapping and capping program monitors the torque during the process. The cap is held in the head by a vacuum system. SEALING STATION The machine can be equipped with an automatic drum sealing head. There are two versions: -Metal seal. Tri-sure compatible. -Plastic seal (pressure).

SEAL DOSING STATION To be able to seal, we must feed the machine with seals, whether metallic or plastic. For this, a feeding carousel has been designed, which the operator must feed when the seals amount finish. TECHNICAL FEATURES Nominal Production (products similar to water): 60 / 45 /30 drums of 200 litres per hour (product similar to water). Only filling / capping / uncapping / sealing. 15 / 12 IBC of 1.000 litres per hour. Only filling / capping / uncapping / sealing. Weight: 1.000 – 1.100 kgs. Scale resolution: - 3.000 divisions: +/- 250 grams. - 6.000 divisions: +/- 125 grams. - 10.000...

AIC?OV SMART FILLING Special dispenser for ■ 1 the filling of open Static closure for the filling of solidifiable or crystallizable products (optional). Dispenser with double jacket for the contribution of nitrogen (optional). More than 80 different combinations available depending on the product and container. - AISI 316L stainless steel (standard). Input diameters: Lance diameters: from 15 mm to 80 mm. Lance length: from 250 mm to 1300 mm. Product connections: - Male camlock (standard)