PRODUCT CATALOGUE AICROV FILLING MACHINE MODEL : LSB

LSB Semi-automatic machine from the “Plug&Fill” Series for filling weight filling of containers from 60 to 250 litres. Main features: -Quick configuration and start-up. -Easy to use. -High reliability and durability of the equipment. -Adjustable packaging height. -Integrated control system. -Does not require installation. -ATEX certification (optional). -Food grade (optional). LSB - OPERATION MODE Steps for its implementation: 1.Enter the values for the filling adjustment: net nominal value for each container in kg, and the cut-off point where the gross fill becomes fine fill. 2.Adjust the height...

Filling is the main function of this type of equipment and, therefore, all AiCROV machines use the AicrovFill® filling function, developed and tested over 22 years. The goal: to fill the containers with your product in the shortest possible time and with the highest precision. The filling time & filling accuracy ratio is adjustable. Each product / company is unique, so that each machine is configured according to customer’s needs. Filling is done at two speeds, gross filling for about 95% of the container and fine filling for the rest. UNDER BUNGHOLE FILLING MODE In AiCROV machines, filling assembly...

IMMERSION FILLING MODE Suitable for filling foaming, flammable and explosive products. With the immersion filling mode, 3 different types of operation can be used: 1. Under bunghole: The dispenser works as if the filling was done under the bunghole (see under bunghole mode). It can be used as under bunghole dispenser. 2. From the bottom of the container: .The dispenser descends to its lowest position and perform all the filling from that position. Suitable for extremely foamy products. 3. Rising up with the product: The dispenser raises as the container fills. With position control: In applications...

FINE FILLING MODE AiCROV machines have three different ways of finetuning the filling of the container (fine-tuning meaning the moments before the end of the filling, in which we must reduce the flow to be able to adjust the final weight to the objective). 1. Fine-tuning in machine: Dispenser can switch from gross low to fine when necessary. The fine flow level is mechanically adjustable. 2. Proportional fine-tuning: The substitution of an actuator for the opening of the 3-position dispenser (closed – gross – fine) by a proportional actuator, allows the link of the opening level during refining...

SMART FILLING BASIC FUNCTIONS (2) Filling flow monitoring: During filling, the machine is calculating the flow value in kilograms per second and compares it with a theoretical flow value. If the during filling, flow value decreases approaching the value 0 for a while, the machine stops the filling with an alarm and notifies the operator. Tare control: When a pallet is inserted into the weighing conveyor (an action that is carried out automatically), the system compares the gross weight of the pallet with the theoretical weight. If the difference in weight is greater than the safety margin (adjustable...

LSG machine can have a control cabinet integrated into the machine itself or placed as an independent cabinet. Integrated: Allows the mobility of the machine when meeting some technical requirements. Time required for installation and start-up is practically non-existent and can be carried out by the client himself. Independent: Can be placed where the client requires it. The position and location of the machine is fixed. Installation must be carried out by specialized technical staff. Materials and finishes of AiCROV’s machine are as following:

SMART FILLING CONTROL SYSTEM AiCROV control systems are the following: SIEMENS S7-1200 (STANDARD) CONTROLLERS: SIEMENS S7-1500 AB COMPACT LOGIX SIEMENS TACTIL 4" COLOR (STANDARD) HMI: SIEMENS TACTIL 9" COLOR AB PANEL VIEW 7" COLOR Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inert system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling Through a dedicated valve, the piping assembly channels the...

SMART FILLING TECHNICAL FEATURES Nominal production (products similar to water): 90 drums (220 litres) per hour. Scale resolution: Filling accuracy: Greater than 10 grams. Adjustable according to precision needs and filling rate. Power supply: 1 x 220 VAC + N + T Pneumaticsupply: 6 bars

AIC?OV SMART FILLING nominal diameter. Static closure for the filling of solidifiable or crystallizable products (optional). Dispenser with double jacket for the contribution of nitrogen (optional). More than 80 different combinations available depending on the product and container. Materials: - AISI 316L stainless steel (standard). Lance diameters: from 15 mm to 80 mm. Lance length: from 250 mm to 1300 mm. - Male camlock (standard)

SMART FILLING NOZZLES CHANGE AiCROV machines dispensers are interchangeable easily, quickly, safely and without tools. The operator does not need to manipulate any electrical or pneumatic connection to perform a change of dispenser. KMta iW.iuraiNM

LOAD CELL (■NEUMMIC SUPPiy tOOUCTMOSE CONNEt ,_LCLMU,S>}_ HAND POSITION LSB- CODING Filling mode. CC- under bunghole; CL- by immersion. Filling station with N2 input. NS - Yes; NN - No. Filling equipment type. EL - electrical; Type of fine-tuning. AM - Fine-tuning in machine; AP - Proportional fine-tuning; OT- Other. Weighing platform type. PTA - Plataform in U; EMP - Embedded plataform; OT - Other. Weighing electronics type. ACT - Verifiable; IND - non-verifiable; OT - Other. Control cabinet situation. IN - Integrated; Nl - Non-integrated Machine materials. AC - Carbon steel; 14 - AISI 304 Steel;...

ACCESSORIES Gas hood extractor. Drip collection cup. Anti-drip system. Filling records management. Electrostatic discharge control. Product hose holding arm. Cleaning system CIP. Draining set. Connection with site. Filling recipes. Nozzle support rack. Nozzle number control. Overfill detection. Integrated extractor in machine. Capping and sealing station. HMI rotation set. Proportional filling. Product pump control. GAS HOOD Passive hood located between the nozzle and the bunghole of the container to be filled. It has a D40 connection to be connected to the extractor (optional). Made of polished...