PRODUCT CATALOGUE AICROV FILLING MACHINE MODEL : EL2-E

Automatic machine for weight filling of containers from 1 to 35 litres. Designed to operate on a production line or autonomously. Main features: -Weight filling -Containers move step by step. -Expandable, up to 4 stations. -Automatic capping (optional). -Possibility of mixing in line. -Easy to use. -High reliability and durability of the equipment. -Adjustable filling height. -ATEX Certification (optional). -Food grade (optional). LSB - FILLING FUNCTION Filling is the main function of this type of equipment and, therefore, all AiCROV machines use the AicrovFill® filling function, developed and...

SMART FILLING UNDER BUNGHOLE FILLING MODE In AiCROV machines, filling assembly is the electromechanical assembly that allows the vertical displacement of the nozzle. Movement is electric by means of a gear motor and a belt. This type of under bunghole filling mode is suitable for filling products that are non-foaming, non-flammable, non-explosive, with high density or viscosity, etc. The nozzle descends until it is slightly inserted into the container and fills from that position. Suitable for filling foaming, flammable and explosive products. With the immersion filling mode, 3 different types...

SMART FILLING • With position control: In applications where the position between product outlet and product level in the container is critical, we can find the automatic position control. The distance between the nozzle is set in the recipe (positive: above the product; or negative: inside the product) and during filling the nozzle automatically adjusts to that position. • Without position control: By pressing the filling button, the nozzle descends to the lower detector (adjustable) and opens. While filling, it rises at an adjustable speed (potentiometer on the control panel) to the safety...

BASIC FUNCTIONS Shock control: When the operator presses “fill”, the dispenser descends until it is inserted into the container. If during the descent the scale detects an increase in weight (adjustable on the operation panel) the dispenser returns to its upper position and awaits the operator to press the button again. Final weight and filling up: When the scale indicates that the nominal net weight value has been reached, the dispenser automatically closes. At this moment and for a period of time (adjustable on the operation panel), a filling quality control is carried out. In case the net...

Materials and finishes of AiCROV’s machine are as following:

SMART FILLING CONTROL SYSTEM AiCROV control systems are the following: INERTIZATION WITH NITROGEN _A Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inerting system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling.

AIC?OV SMART FILLING Through a dedicated valve, the piping assembly channels the gas to the dispenser and a special double jacket dispenser. Gas flows from the customer connection to the inside of the containers. Timing of gas flowing can be selected at the HMI. EL2-E - INPUT STATION The area where the input conveyors are placed with an empty container to be filled. Containers must enter one at a time. For this, a dosing system is placed on the input conveyor.

EL2-E SEAL EXTRACTION STATION Area in the input conveyor enabled for the extraction of the plastic seal in the new containers to be filled. EL2-E CONTAINER CENTERING STATION For circular containers with non-center bunghole.

EL2-E CONTAINER UNCAPPING STATION For 30-litre drums that introduced with cap in the machine. EL2-E CONTAINER INERTING STATION A nozzle is introduced inside the container and provides N2.

EL2-E CONTAINER THREADING AND SEALING STATION In this station, capping head threads the container cap. EL2-E CONTAINER CAPPING STATION At this station, the capping head threads the cap onto the container.

TECHNICAL FEATURES Weight: 1.500 – 1.700 kilograms. Scale resolution: - 3.000 divisions: +/- 20 grams. - 6.000 divisions: +/- 10 grams. - 10.000 divisions: +/- 5 grams. Filling accuracy: Greater than 5 grams. Adjustable according to precision needs and filling rate. Power supply: 3x380VAC+N+T, 50-60 Hz. Pneumatic supply: 6 bars. NOZZLES (1) Special dispenser for the filling of open mouth containers. 3” nominal diameter. Static closure for the filling of solidifiable or crystallizable products (optional). External opening dispenser Internal opening dispenser Dispenser with double jacket for the...

- AISI 316L stainless steel (standard). Lance diameters: from 15 mm to 80 mm. Lance length: from 250 mm to 1300 mm. - Male camlock (standard) AiCROV machines dispensers are interchangeable easily, quickly, safely and without tools.

ACCESSORIES Gas hood extractor. Drip collection cup. Anti-drip system. Filling records management. Electrostatic discharge control. Product hose holding arm. Cleaning system CIP. Draining set. Proportional filling. Filling recipes. Nozzle support rack. Nozzle number control. Overfill detection. Integrated extractor. HMI rotation set. Sealing and capping station Product pump control. Connection with site. GAS HOOD Passive hood located between the nozzle and the bunghole of the container to be filled. It has a D40 connection to be connected to the extractor (optional). Made of polished stainless...

AIC?OV SMART FILLING The standard cup supplied is a disposable aluminium cap, but optionally and on request, we can manufacture cups in different materials such as AISI 304, stainless Steel, PVC, or others. Recommended for pasty, crystallizable or solidifiable products. Suitable for food products. Actuated by the nozzle, a spoon collects the drained product from the nozzle and returns it to the container in the next movement of the nozzle. With this system, it is not necessary to change the drip collecting cup, the rest of the product is recovered in the next filled container. The spoon is made...