PRODUCT CATALOGUE AICROV FILLING MACHINE MODEL : EL2-B

Automatic machine for weight filling of 200-litre drums. Designed to operate on a production line. Main features: • Weight filling • Containers move step by step. • Automatic uncapping (optional). • Automatic capping (optional). • Automatic sealing (optional). • Possibility of mixing in line. • High realiability and durability of the equipment. • Adjustable filling height. • ATEX Certification (optional). • Food grade (optional). Filling is the main function of this type of equipment and, therefore, all AiCROV machines use the AicrovFill® filling function, developed and tested over 22 years....

UNDER BUNGHOLE FILLING MODE In AiCROV machines, filling assembly is the electromechanical assembly that allows the vertical displacement of the dispenser. Movement is electric by means of a gear motor and a belt. This type of under bunghole filling mode is suitable for filling products that are non-foaming, non-flammable, non-explosive, with high density or viscosity, etc. The dispenser descends until it is slightly inserted into the container and fills from that position. IMMERSION FILLING MODE Suitable for filling foaming, flammable and explosive products. With the immersion filling mode, 3...

SMART FILLING With position control: In applications where the position between product outlet and product level in the container is critical, we can find the automatic position control. The distance between the dispenser is set in the recipe (positive: above the product; or negative: inside the product) and during filling the dispenser automatically adjusts to that position. Without position control: By pressing the filling button, the dispenser descends to the lower detector (adjustable) and opens. While filling, it rises at an adjustable speed (potentiometer on the control panel) to the safety...

BASIC FUNCTIONS Shock control: When the operator presses “fill”, the dispenser descends until it is inserted into the container. If during the descent the scale detects an increase in weight (adjustable on the operation panel) the dispenser returns to its upper position and awaits the operator to press the button again. Final weight and filling up: When the scale indicates that the nominal net weight value has been reached, the dispenser automatically closes. At this moment and for a period of time (adjustable on the operation panel), a filling quality control is carried out. In case the net...

Materials and finishes of AiCROV’s machine are as following:

CONTROL SYSTEM AiCROV control systems are the following: INERTIZATION WITH NITROGEN _A Many products need to be filled in oxygen-free atmospheres, either to prevent oxidation of the product or to prevent possible ignition in explosive or flammable. For these cases, AiCROV has an optional inerting system that allows nitrogen or any other gas to be dosed before, during and at the end of the filling.

AIC?OV SMART FILLING Through a dedicated valve, the piping assembly channels the gas to the dispenser and a special double jacket dispenser. Gas flows from the customer connection to the inside of the containers. Timing of gas flowing can be selected at the HMI. EL2-B - INPUT STATION Area where the input conveyors places an empty container to be filled. Containers must enter one at a time. For this, a dosing system is placed on the input conveyor.

EL2-B CONTAINER CENTERING AND UNCAPPING STATION Container station. Drums must be placed with the bunghole in a certain position. If uncapping is available (optional), the uncapping action is performed at this station. EL2-B CONTAINER INERTING STATION A nozzle is introduced inside the container and provides N2.

EL2-B DRUM THREADING AND SEALING STATION This station is optionally equipped with a drum threading head and a drum sealing head. Caps are moved from the uncapping station to this station by means of a belt. SEAL DOSING STATION To be able to seal, we must feed the machine with seals, whether metallic or plastic. For this, a feeding carousel has been designed, which the operator must feed when the seal's amount finishes.

Filling accuracy: Greater than 10 grams. Adjustable according to precision needs and filling rate. SMART FILLING II Special dispenser for the filling of open mouth nominal diameter. Static closure for the filling of solidifiable or crystallizable products (optional). Dispenser with double jacket for the contribution of nitrogen (optional). More than 80 different combinations available depending on the product and container.

Materials: - AISI 316L stainless steel (standard). Lance diameters: from 15 mm to 80 mm. Lance length: from 250 mm to 1300 mm. - Male camlock (standard) AiCROV machine dispensers are interchangeable easily, quickly, safely and without tools. The operator does not need to manipulate any electrical or pneumatic connection to perform a change of dispenser.

ACCESSORIES Gas hood extractor. Drip collection cup. Anti-drip system. Filling records management. Electrostatic discharge control. Product hose holding arm. Cleaning system CIP. Draining set. Connection with site. Filling recipes. Nozzle support rack. Nozzle number control. Overfill detection. Integrated extractor in machine. Capping and sealing station. HMI rotation set. Proportional filling. Product pump control. GAS HOOD Passive hood located between the nozzle and the bunghole of the container to be filled. It has a D40 connection to be connected to the extractor (optional). Made of polished...

AIC?OV SMART FILLING The standard cup supplied is a disposable aluminium cap, but optionally and on request, we can manufacture cups in different materials such as AISI 304, stainless Steel, PVC, or others. Recommended for pasty, crystallizable or solidifiable products. Suitable for food products. Actuated by the nozzle, a spoon collects the drained product from the nozzle and returns it to the container in the next movement of the nozzle. With this system, is not necessary to change the drip collecting cup, the rest of the product is recovered in the next filled container. The spoon is made...