TC(G)

 TC(G)

TC(G)

Product catalog summary
Overview: The document introduces a new concept of industrial furnaces, specifically the TC/TCG Mesh Belt Conveyor Furnaces, designed to enhance productivity, energy efficiency, reproducibility of heat treatments, and reduce maintenance costs and production overheads.
Specifications:
  • Furnaces are available in various types with different belt widths and heated lengths, offering throughputs ranging from 390 kg/h to 1730 kg/h.
  • Heating options include electrical (TC) and gas (TCG).
Ancillary Equipment: The furnaces can be integrated into automated heat treatment lines, with compatible SAFED units ensuring reliability. Ancillary equipment includes automatic loading systems, continuous degreasing plants, and mesh belt conveyor tempering furnaces.
Technical Features:
  • Gas-tight casing and continuous drive of the mesh belt conveyor.
  • Forced gas convection and heating by ceramic radiant tubes.
  • Improved energy balance through optimized insulating materials and furnace casing assembly.
  • Easy access via a rear door and PLC control for precision.
EFFITREAT System: Designed for continuous heat treatment, this system integrates into manufacturing processes, meeting strict quality assurance and profitability standards. It supports oil quenching and achieves high precision in metallurgical and mechanical properties.
Applications: Suitable for mass-produced automotive parts, screws, fasteners, antifriction bearing components, fine-blanked parts, roller chain components, and various tools and small components.
Maintenance: Heating elements can be replaced without dismantling the furnace, ensuring ease of maintenance.
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Catalog excerpts

 TC(G)-1

INDUSTRIAL FURNACES AND EQUIPMENT TYPE TC/TCG MESH BELT CONVEYOR FURNACES New concept of furnace developed specially to optimize the following characteristics : · productivity · energy saving · reproducibility of heat treatments · reduction of maintenance costs · lowering of production overheads Four Electrique Delémont S.A. 36, rue Emile-Boéchat CH-2800 DELEMONT Tél. + 41 (0)32 4 21 44 60 Fax + 41 (0)32 4 21 44 64 Type Useful dimensions Throughput * TC /TCG Belt width Heated length 80/36 600 mm 3600 mm 390 kg/h 80/54 600 mm 5400 mm 580 kg/h 80/72 600 mm 7200 mm 780 kg/h 120/54 900 mm 5400 mm 875 kg/h 120/80 900 mm 8000 mm 1300 kg/h 160/54 1200 mm 5400 mm 1170 kg/h 160/80 1200 mm 8000 mm 1730 kg/h TC : Electrical heating TCG : Gas heating [email protected] www.safed.ch Ancillary equipment for integration into automatic heat treatment lines Type TC/TCG furnaces can be linked up to other equipments to form an automated process. Every production line is designed individually, to suit each user’s specific requirements and the available floor space. All the SAFED units listed below are compatible with each other and meet exacting standards of reliability: · Automatic loading systems matched to the parts being processed and the preceding production stages. · Continuous degreasing plants available as drum and conveyor version for aqueous cleaning of parts before and after hardening. · Mesh belt conveyor tempering furnaces, with air circulation or protective gas atmosphere, precisely matched to the output of the hardening furnace. Automatic heat treatment line Technical data – standard range * Guideline values for carbonitriding, case depth 0,1 mm

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 TC(G)-2

· Gas-tight casing · Continuous drive of the mesh belt conveyor by syncronized drum drive motors · Forced gas convection by powerful turbines · Electric or gas heating by ceramic radiant tubes · Insulating material and optimization of the furnace casing assembly have improved the energy balance of the furnace. · Easy access inside the furnace by a rear door. · PLC control Concept EFFITREAT System is designed and produced by SAFED, for continuous heat treatment of mass-produced and limited run parts, and can be integrated easily into the total manufacturing process. It fulfils the very strict...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.