tachpak manual
133Pages

AI-TEK INSTRUMENTS, LLC INSTRUCTION MANUAL -FOR- TACHPAK® 10 & 30 TACHTROL® 10 & 30 TACHTROL® plus TACHLINK™ WINDOWS / PC APPLICATION TM5-500_B_5/23/07

1 Introduction 1 1.1 Overview 1 1.2 Tools 2 1.3 Notes and cautions 2 1.4 Where to go for help 3 2 Unpacking Instructions 3 2.1 Package contents 3 2.2 Unpacking 4 3 Mounting and Wiring Procedures 4 3.1 Installation and wiring guidelines 4 3.2 Mounting guidelines 6 3.2.1 TACHPAK 10, TACHPAK 30 6 3.2.2 TACHTROL 10, TACHTROL 30, TACHTROL plus 7 3.2.2.1 DIN Rail Mounting For TACHTROL 10, TACHTROL 30 8 TACHTROL plus 3.2.3 NEMA 4X Mounting for TACHTROL AND TACHPAK 9 3.2.4 Explosion Proof Mounting for TACHTROL (GRK type) 9 3.2.5 Explosion Proof Mounting for TACHPAK (EXB type) 10 3.2.6 Speed Sensor...

3.4 Wiring Connections 18 3.4.1 Speed Sensors 19 3.4.2 Power 20 3.4.3 External Verify and Relay Reset Circuit 21 3.5 USB (all TACHTROL and TACHPAK instruments) 22 3.5.1 Direct USB link 22 3.5.2 USB to RS-485 link (TACHTROL / TACHPAK 30 only) 22 3.6 RS-485 link (TACHTROL / TACHPAK 30 only) 23 3.6.1 Direct RS-485 link 23 3.6.2 RS-232 to RS-485 link 23 3.7 Using the Windows application 25 3.7.1 Loading TACHLINK onto Windows 25 4 Tachometer Functions 26 4.1 Programming the Tachometer 26 4.1.1 Basic Programming Rules 27 4.1.1.1 Exponential Notation 27 4.1.1.2 Number Line 28 4.1.2 Using the...

4.2.2 Input / Digital Input Setup (Tachometer Mode) 37 4.2.2.1 Direction Detection 38 4.2.2.1.1 Quadrature 38 4.2.2.1.2 Direction Bit 39 4.2.2.2 Equation 40 4.2.2.3 Units (For Equation) 41 4.2.2.4 Logic Low / High 42 4.2.2.5 Averaging and Average Period 43 4.2.2.6 Input Setup / Input A & B 45 4.2.2.6.1 Normalization 45 4.2.2.6.2 Units A & B 46 4.2.2.6.3 Input Type (A & B) 47 4.2.2.6.4 Minimum Frequency / Maximum Period 47 4.2.3 Input / Digital Input Setup (Counter Mode) 48 4.2.3.1 Direction, Equation, Units 50 4.2.3.2 Logic Low, Logic High 51 4.2.3.3 Normalization (Input A & B) 51 4.2.3.4...

4.2.4.4 Output Switching / Setpoint Types 60 4.2.4.4.1 EA (Energize above setpoint) 61 4.2.4.4.2 EB (Energize below setpoint) 61 4.2.4.4.3 DA (De-energize above setpoint) 62 4.2.4.4.4 DB (De-energize below setpoint) 62 4.2.5 Analog Output (TP30 and TT30) Only 67 4.2.5.1 Analog Output Setup 67 4.2.5.1.1 Source 68 4.2.5.1.2 Range 69 4.2.5.1.3 Min / Max Value 69 4.2.5.2 Analog Output Calibration (TACHLINK ONLY) 70 4.2.6 Security 72 4.2.6.1 Alarm Reset 73 4.2.6.1.1 Tachometer Mode Alarm Reset 73 4.2.6.1.2 Counter Mode Alarm Reset 74 4.2.6.2 Alarm Hold-Off 75 4.2.6.3 Keypad/Keyboard Lock 77...

4.2.9.2.1 Plotting Toolbar 91 • Tracking Resume: 91 • Tracking Pause: 91 • Axes Scroll: 91 • Axes Zoom: 91 • Zoom Out / In: 91 • Select: 92 • Zoom Box: 92 • Data Cursor: 92 • Edit: 93 • Copy To Clipboard: 93 • Save: 93 • Print/Print Preview: 93 4.2.10 Display (TACHTROL series only) 94 4.2.10.1 Display/Keypad Setup 95 4.2.10.1.1 Display Line 1 & 2 95 4.2.10.1.2 Backlight Timeout 95 4.2.10.1.3 Contrast 96 4.3 Infrared Remote 96 5 Example Applications 97 5.1 Basic setup 97 5.1.1 Material Requirements 97 5.1.2 Connections 97 5.1.3 TACHPAK 10 Programming & Setup (rpm) 98 Input Setup 98 5.1.3.1...

5.1.3.6 Normalization 98 5.1.3.7 Units 99 5.1.3.8 Input Type 99 5.1.3.9 Min Freq 99 Relay Output 1 Setup 99 5.1.3.10 Source 99 5.1.3.11 Latch Mode 99 5.1.3.12 On / Off Delay 99 5.1.3.13 Output Switching 99 Digital 1 &2, Relay 2 and Analog Output 99 Security Setup 99 5.1.3.14 Alarm Hold-Off 99 5.1.3.15 Keyboard Lock 99 5.1.3.16 Change Security Code 99 5.1.4 Use Verify to validate setup 100 5.2 Intermediate setup 100 5.2.1 Material Requirements 100 5.2.2 Connections 100 5.2.3 TACHTROL 30 Programming & Setup (Speed) 101 Input Setup 101 5.2.3.1 Tachometer Mode 101 5.2.3.2 Direction 101 5.2.3.3...

5.2.3.11 Latch Mode 102 5.2.3.12 On / Off Delay 102 5.2.3.13 Output Switching 102 Digital Output 2 Setup 102 5.2.3.14 Output Switching 102 Relay Output 1 Setup (Failsafe Overspeed alarm) 102 5.2.3.15 Source 102 5.2.3.16 Latch Mode 102 5.2.3.17 On / Off Delay 103 5.2.3.18 Output Switching 103 Relay Output 2 Setup (Failsafe Underspeed alarm) 103 5.2.3.19 Output Switching 103 Analog Output Setup 103 5.2.3.20 Source 103 5.2.3.21 Range 103 5.2.3.22 Min / Max Value 103 Security Setup 104 5.2.3.23 Alarm Hold-Off 104 5.2.3.24 Keypad Lock 104 5.2.3.25 Display Address 104 5.2.3.26 Change Security...

Input Setup 107 5.3.4.1 Counter Mode 107 5.3.4.2 Direction 107 5.3.4.3 Equation & Units 107 5.3.4.4 Logic Low & High 107 5.3.4.5 Normalization 107 5.3.4.6 Units 107 5.3.4.7 Counter Type 107 5.3.4.8 Preset 108 Relay Output 1 Setup 108 5.3.4.9 Source 108 5.3.4.10 Latch Mode 108 5.3.4.11 On / Off Delay 108 5.3.4.12 Output Switching 108 Relay Output 2 Setup 108 5.3.4.13 Output Switching 108 Digital Output 1 & 2 and Analog Output Setup 108 Security Setup 108 5.3.4.14 Alarm Hold-Off 108 5.3.4.15 Keypad Lock 108 5.3.4.16 Display Address 109 5.3.4.17 Change Security Code 109 Display Setup 109...

5.3.5.4 Logic Low & High 110 5.3.5.5 Averaging 110 5.3.5.6 Normalization 110 5.3.5.7 Units 110 5.3.5.8 Input Type 110 5.3.5.9 Min Freq 110 Digital Output 1 Setup 111 5.3.5.10 Source 111 5.3.5.11 Latch Mode 111 5.3.5.12 On / Off Delay 111 5.3.5.13 Output Switching 111 Digital Output 2 Setup 111 5.3.5.14 Output Switching 111 Relay Output 1 & 2 111 Analog Output Setup 111 5.3.5.15 Source 111 5.3.5.16 Range 112 5.3.5.17 Min / Max Value 112 Security Setup 112 5.3.5.18 Alarm Hold-Off 112 5.3.5.19 Keypad Lock 112 5.3.5.20 Display Address 112 5.3.5.21 Change Security Code 112 Display Setup 112...

6 Specifications 113 Electrical Input Power 113 Power consumption, DC Voltage, AC Voltage, Power Sharing, Output Power Input Signal Characteristics 113 Channel A & B, Frequency, Input Impedance, Input Sensitivity, Common Mode Rejection Ratio, Electrical Isolation Verify and Reset 114 Frequency, Input Impedance, Input Sensitivity, Common Mode Rejection Ratio, Electrical Isolation Direction 114 Frequency, Input Impedance, Input Sensitivity, Common Mode Rejection Ratio, Electrical Isolation Output Characteristics Relays (Mechanical) 115 Physical, Contact Rating, Response Time (operates and...