About AFPRO Filters
AFPRO Filters released a new product catalog in 2013, featuring a wide range of standard and new products, including the HD-series and HQ-series filters. The company has been a leader in air filtration for over 30 years, focusing on innovation and global availability.
Research and Development
AFPRO Filters emphasizes energy reduction and environmental care, participating in ISO and Eurovent committees to establish air filtration standards. Energy labels have been introduced for product comparison based on performance and energy consumption.
New Norm
The catalog discusses the new EN779:2012 standard, highlighting the importance of air quality in work environments and the impact of fine dust.
Filtration Importance
Filters are crucial for trapping harmful particles while allowing air to pass through. Fine particles pose health risks, especially to vulnerable populations. Adequate filtration can mitigate the effects of poor indoor air quality.
Applications
AFPRO Filters provides solutions for various industries, including nuclear, gas turbines, semiconductor manufacturing, and pharmaceuticals, each with specific filtration requirements.
Principles of Air Filtration
Air filters reduce airborne particles through adsorption and various effects: sieve, inertial mass, interception, and diffusion.
European Filter Classification
Filters are classified under EN779:2012 for coarse and fine filters and EN1822:2009 for HEPA and ULPA filters. AFPRO Filters ensures compliance with these standards.
Specifications and Standards- Particle Size Efficiency: Efficiency percentages for different particle sizes across various standards such as Eurovent, ASHRAE, and EN 1822.
- ASHRAE Standards: Discusses ASHRAE 52.1 and 52.2 standards, highlighting classifications based on average efficiency and MERV.
- EN 1822: Focuses on initial efficiency based on the Most Penetrating Particle Size (MPPS).
Certification and Compliance- Eurovent Certification: Ensures filters meet design specifications and energy consumption levels through independent testing.
- Energy Labels: Help identify energy-efficient filters, classified from A to G based on energy consumption.
Changes in Standards- EN779:2012 Revision: Introduces Minimum Test Efficiency (MTE) for fine filters, affecting classifications.
Energy Efficiency- Importance of Energy-Efficient Filters: Highlights cost implications of energy consumption in air filtration.
- Calculation of Energy Costs: Provides equations for calculating energy consumption.
Conclusion
The document underscores the significance of adhering to updated standards and certifications to ensure filter efficiency, energy savings, and compliance with international norms.
Panel Filters Specifications- Application: Prefilters for HVAC, industry, spray booths.
- Frame: Firm cardboard or galvanized steel.
- Media: Synthetic or glass fiber paper.
- Filter Class: G2, G3, G4, M5, M6, F7, F9 according to EN 779:2012.
- Maximum Pressure Drop: 250 Pa for G4, 450 Pa for M5 and above.
- Temperature and Humidity: Max 70°C and 90% RH.
Advantages: Easy assembly, combustible, low pressure drop, high dust holding capacity.
Bag Filters Specifications- Application: Pre- or fine filters in HVAC systems.
- Frame: Plastic, steel, or aluminum.
- Media: Polymer and glass fibers.
- Filter Class: G3 to F9, certified by EUROVENT.
- Maximum Pressure Drop: 450 Pa.
- Temperature and Humidity: Max 70°C and 95% RH.
Advantages: Large filter area, high dust retention, long lifetime, low energy consumption.
Energy Efficiency and Standards- Filters are rated from A (most efficient) to G (least efficient) based on energy consumption.
- Compliance with EN779:2012 ensures improved filter media and efficiency.
- Life Cycle Cost (LCC) analysis is recommended for sustainable choices.
Specifications
Application: Fine filters for HVAC and industrial use. The filters are made with an aluminum frame and glass fiber media. They are classified according to EN779:2012 standards, with a maximum final pressure drop of 450 Pa, a maximum temperature of 70°C, and a maximum relative humidity of 90%.
HQ65 Series
Advantages include a lightweight frame, high dust-holding capacity, constant efficiency, and high energy efficiency. The series offers various models with different dimensions, filter classifications, and energy labels, suitable for different airflow and pressure drop requirements.
HQ85 Series
Similar to the HQ65 series, the HQ85 series also features a lightweight frame and high dust-holding capacity. It includes models with F7 filter classification, offering different pocket numbers, filter surfaces, and energy labels.
HQ98 Series
This series is designed for fine filtration with F9 classification. It maintains the same advantages as previous series, with models offering various dimensions and energy labels to cater to different airflow and pressure drop needs.
HD SeriesHeavy-duty filters that withstand extreme pressure, are totally combustible, and have a unique self-supporting
filter medium. They are available in G4, M5, and M6 classifications, with high dust-holding capacity and lightweight frames.
HSB Series
Prefilters for HVAC and industrial applications, made with plastic frames and synthetic media. They are totally combustible and lightweight, with G3 and G4 classifications according to EN779:2012 standards.
OverviewThe document provides detailed specifications and advantages of various types of filters used in HVAC and industrial applications. It includes information on bag filters,
compact filters, and HPQ filters, highlighting their construction, applications, and performance characteristics.
Bag Filters- Specifications: Used as prefilters in HVAC and industrial settings. They have a plastic frame with optional galvanization, synthetic spacers, and a continuous poured gasket. The filter class is M5 according to EN779:2012, with a maximum pressure drop of 250 Pa, temperature of 70°C, and relative humidity of 90%.
- Advantages: Lightweight, totally combustible, and high dust-holding capacity.
Compact Filters (HPQ Filters)- Qualities: Mini-pleated filters with high filtration efficiency, made using a wet-laid paper technique. They offer large filter areas, are moisture and corrosion-resistant, and have low energy consumption.
- Applications: Used in air conditioning units, industrial systems, and as pre-filters for clean rooms.
- Installation: Proper installation is crucial to avoid leaks and damage. The system should run for a few hours post-installation to achieve optimal results.
HPQ Filters- Specifications: Suitable for HVAC and industrial applications, with a plastic frame and fiberglass media. They have a maximum pressure drop of 450 Pa, temperature of 65°C, and relative humidity of 90%. Prefilters are recommended for use with these filters.
- Advantages: Compact design, low pressure drop, and high airflow capacity.
Data Summary
The document includes tables listing various filter models with their dimensions, filter class, airflow, pressure drop, and energy labels. These tables provide a quick reference for selecting the appropriate filter based on specific requirements.
HPQ Filters Specifications- Application: HVAC, Industry
- Frame: Plastic
- Spacers: Hotmelt
- Bonding: 2-component polyurethane
- Media: Synthetic medium with activated carbon
- Gasket: Continuous poured gasket
- Filter class: M6 according to EN779:2012
- Maximum final pressure drop: 350 Pa
- Maximum temperature: 65°C
- Maximum relative humidity: 90%
- Recommendation: Use a prefilter
Advantages- Small construction space
- Low pressure drop
HEPA Filters Overview- High efficiency particle air filters (HEPA) provide high air quality.
- Tested according to EN1822 standard.
- Applications include hospitals, nuclear industry, cleanrooms, and more.
- Available in various thicknesses and configurations for different applications.
Advantages- Consistent performance
- Large filter surface
- Low energy consumption
- Robust construction
Installation Guidelines- Avoid touching the pleat package to prevent damage.
- Validate each filter after installation.
- Maintain records of test reports and installation details.
- Do not exceed the flow rate by more than 25%.
HEPA Filter Specifications- Applications: Cleanrooms, asbestos remediation, operating rooms
- Frame: MDF, galvanized steel, or stainless steel
- Spacers: Aluminium or Hotmelt
- Bonding: Double-component polyurethane
- Media: Glassfiber paper
- Gasket: Frothed polyurethane
- Filter class: E10, E11, H13, H14 according to EN1822
- Maximum pressure drop: 500 Pa
- Maximum temperature: 70°C
- Maximum relative humidity: 90%
Advantages- Low pressure drop
- High airflows
- Delivered with a test certificate
HEPA Filters Overview
HEPA filters are designed for use in cleanrooms and operating rooms, featuring a lightweight construction with extruded aluminum frames, hotmelt spacers, and glass fiber paper media. They are available in filter classes E10, E11, H13, and H14 according to EN1822 standards. The maximum recommended final pressure drop is 500 Pa, with a maximum operating temperature of 70°C and relative humidity of 90%.
Specifications- Frame: Extruded aluminum
- Spacers: Hotmelt
- Bonding: 2-component polyurethane
- Media: Glass fiber paper
- Gasket: Frothed polyurethane or knife construction for gelseal mounting
Advantages- Lightweight construction
- Each filter comes with a test certificate
- Fitted with two protection grids
HEPA HLA-Q Series
This series includes filters with dimensions ranging from 610x1524x110 mm to 915x1830x110 mm, with airflow capacities from 1500 m3/h to 2700 m3/h and pressure drops of 60 Pa for H13 class filters.
HEPA HLA-L Series
Filters in this series have dimensions from 305x305x150 mm to 915x1830x150 mm, with airflow capacities from 150 m3/h to 2700 m3/h and pressure drops of 65 Pa for E10 and E11 class filters, and 120 Pa for H13 class filters.
HEPA HLA-J Series
This series features filters with dimensions from 305x305x102.5 mm to 915x1830x102.5 mm, with airflow capacities from 150 m3/h to 2700 m3/h and pressure drops of 65 Pa for E10 class filters, 80 Pa for E11 class filters, and 120 Pa for H13 class filters.
Recommendations
It is advised to validate the functioning of air handling units after the installation of new HEPA filters due to potential damage during transport or installation.
HEPA Filters Specifications- Application: Cleanrooms, operating rooms
- Frame: Extruded aluminum
- Spacers: Hotmelt
- Bonding: 2 component polyurethane
- Media: Glasfibre paper
- Gasket: Gelseal
- Filter Class: E10, E11, H13, H14 according to EN1822
- Maximum Pressure Drop: 500 Pa
- Maximum Temperature: 70°C
- Maximum Relative Humidity: 90%
Advantages:- Lightweight construction
- Delivered with a test certificate
- Excellent seal with gelseal frame
- Fitted with 2 protection grids
Recommendations: Validate air handling units after installation due to potential transport or installation damage.
Activated Carbon Filters Specifications- Application: Airports, industry, catering, museums, archives
- Frame: Galvanized or stainless steel
- Activated Carbon: Coal-based carbon (pellets)
- Gasket: Neoprene
- Maximum Temperature: 40°C
- Maximum Relative Humidity: 70%
Advantages:- Refillable
- High dust holding capacity
- Straightforward assembly
Applications: Used in airports, record offices, museums, and semiconductor industry. Requires pre-filters and after-filters to prevent clogging and particle release.
Activated Carbon Filters- Designed for museums and archives with a maximum temperature of 40°C and relative humidity of 70%.
- Constructed with neoprene gaskets and activated carbon panels to adsorb gaseous impurities (<100 ppm vol.).
- Firm construction and high dust-holding capacity are key advantages.
- Installation and maintenance instructions are provided separately.
Filter Medium- AFPRO Filters offer high-quality fibers with high particle interception capacity, available in synthetic and glass fiber media.
- Filter classes range from G2 to F5, suitable for various applications like spray-painting booths.
- Easy installation and customizable sizes are notable benefits.
Synthetic Filter Material- Used as prefilters in HVAC and industry, made of polyester with filter classes G2 to M5.
- Maximum temperature of 70°C and relative humidity of 90%.
- High dust-holding capacity and easy customization are key features.
Glass Filter Medium- Applicable for spray booths and gas turbines, made of glass fiber with a filter class of G3.
- Maximum temperature of 80°C and relative humidity of 90%.
- Very high dust-holding capacity is a significant advantage.
Holding Frames- Facilitate easy and leak-tight installation of filters, made from galvanized or stainless steel.
- Endless gasket and pre-drilled holes ensure robust and swift fitting.
- Used in air treatment cabinets and air inlet systems.
Recommendations and Tips- EN 13779 standard outlines performance requirements for indoor air quality, considering outdoor air quality levels (ODA1 to ODA3).
- Filter classes M5 to F9 are recommended based on desired indoor air quality (IDA1 to IDA4).
- Filter efficiency is determined by the penetration factor, with recommendations for filter replacement based on economic and hygiene considerations.
Specifications and Filter Requirements
Air filtration systems require filters of at least class F5 for return and extraction air to protect systems adequately. The document outlines the initial and terminal resistance for various filter classes (G4, M5, M6, F7, F8, F9) and their corresponding airflow volumes and airspeeds. Replacement frequencies for filters are specified in operating hours and years, with the first filter stage needing replacement every 2000 hours or one year, and the second stage every 4000 hours or two years.
Recommendations and Maintenance Tips
Regular inspection and maintenance of air filters and systems are crucial for optimal operation. Key recommendations include installing the first filter stage close to the air intake, ensuring filter sections are accessible for inspection, and maintaining constant airflow to avoid surges. Filters should be replaced if damaged or saturated, and proper disposal methods should be followed for filters containing harmful substances.
Energy Consumption and Efficiency
Energy consumption is a significant cost factor in filtration systems, accounting for approximately 70% of overall costs. The document provides a formula to calculate energy consumption based on airflow volume, average resistance, operating hours, and fan efficiency. Filter efficiency is determined by the percentage of particulate matter trapped, with tests available at AFPRO Filters’ laboratory.
International Standards and Norms
The document compares international norms for air quality classification, including ISO standards and US FED standards. It outlines maximum permissible concentrations of particles in cleanrooms and clean zones, providing a framework for maintaining sterile environments.
Terms of Delivery and Contractual Conditions
General conditions for contracts with Afpro Filters B.V. are outlined, including the definition of offers, intellectual property rights, and delivery terms. Price changes, delivery conditions, and the engagement of third parties are also addressed, emphasizing the importance of written confirmation for any contractual changes.
Transport and Risk
Transport is at the customer's expense and risk, and insurance is recommended. The customer is liable for any loss or damage to goods used in executing an assignment unless they are at Afpro Filters B.V.'s workplace.
Force Majeure
Afpro Filters B.V. is not liable for obligations hindered by unforeseen circumstances beyond their control, such as strikes or supplier failures. Contracts can be dissolved if force majeure persists beyond two months.
Guarantee
A six-month guarantee is provided for goods and work, excluding normal wear and tear or misuse. Defects must be reported within 14 days. Afpro Filters B.V. may choose to repair, replace, or credit the customer.
Liability
Liability is limited to the insurance payout or €15,000 if uninsured. Afpro Filters B.V. is not liable for consequential damages or third-party claims.
Retention of Title
Afpro Filters B.V. retains ownership of goods until all obligations are fulfilled. The customer must provide substitute security if retention of title is unenforceable.
Payment and Dissolution
Payment is due upon delivery or within 30 days. Default incurs 1.5% monthly interest and additional costs. Contracts may be dissolved if the customer loses asset control.
Applicable Law and Forum
All agreements are governed by Dutch law, excluding international regulations. Disputes are resolved in the District Court of Alkmaar. The Dutch text prevails over translations.