Corroflon

Corroflon
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Corroflon

Product catalog summary
Introduction
Corroflon is a PTFE lined hose known for its chemical resistance, flexibility, and hygienic design, used in chemical, pharmaceutical, and food industries.
PTFE Properties
PTFE is resistant to chemicals, has a non-stick surface, and withstands temperatures from -150°C to +260°C, making it ideal for hose linings.
Aflex Hose and Corroflon
Aflex Hose, a leading PTFE hose manufacturer, launched Corroflon in 1978, known for its cleanability, kink resistance, and guaranteed PTFE liner thickness.
Specifications
Corroflon hoses come in various sizes and grades, with specific temperature and pressure ratings, reinforced by a helical wire for strength and flexibility.
Flow Rates and Pressure
Corroflon hoses handle full vacuum up to 130°C. Smoothbore hoses like Bioflex are recommended for maximum flow rates, with guidelines for calculating flow rates and pressure drops provided.
Cleaning and Sterilization
Corroflon hoses resist CIP, SIP, and autoclave conditions. Anti-static grade hoses are recommended for applications generating electrostatic charges.
Ordering and Part Numbers
Instructions for ordering Corroflon hoses and the part number system are detailed.
Conclusion
Corroflon hoses offer durability and efficiency for fluid transfer in demanding environments.
Specifications and Material Compatibility
PTFE hoses are compatible with alkali metals and halogens but can react with fluorine, chlorine trifluoride, and molten alkali metals. Some chemicals can diffuse through the PTFE liner, causing corrosion.
Gas/Fluid Cycling
Cyclic changes between gas and fluid states can damage hose liners due to temperature and pressure changes.
Connecting Assemblies
Hose assemblies must be connected and tightened correctly to prevent leaks, with pressure testing recommended before use.
Special Applications and Limitations
PTFE hoses are unsuitable for radioactive, medical implantation, or aerospace applications. Silicone-free hoses must be specified in writing.
Quality Assurance and Certifications
Aflex products comply with BS EN ISO 9001:2008 and TS16949 standards, USP Class VI, FDA requirements, and 3-A Sanitary Standards.
Hose Testing and Fire Resistance
Each hose assembly is pressure tested to 1.5 times the maximum working pressure, with fire resistance certified to BS5173 standards.
Ordering and Specifications
Corroflon hose assemblies are custom-made, with end fittings and hose grades selected based on application needs.
Corroflon Hose Liners
Corroflon GP is the general-purpose grade, while Corroflon SP offers enhanced flexibility and resistance for higher temperature and pressure applications.
Specifications and Design
The Corroflon AS grade hose features an anti-static PTFE liner, ensuring contamination prevention and meeting USP Class VI standards.
Antistatic Hose Assemblies
Antistatic grade hoses are tested for resistance, requiring proper grounding to dissipate static charges.
Hose Braids
Various braid options are available, including lightweight, chemical-resistant, and high-temperature resistant braids.
Rubber Covers
Options include antistatic and fireproof covers, suitable for various temperature ranges.
External Protection Systems
Protection options include abrasion protection and stainless steel wire helix for added durability.
Flange Specifications
Flanges are available in various standards and materials, with specific pressure ratings.
Fittings
Cam & Groove fittings are available in PTFE lined and non-lined versions, with material options for different applications.
Key Considerations
Proper grounding, environmental conditions, and specific application recommendations are crucial for hose selection.
Pressure Ratings and Materials
Maximum working pressure and temperature for fittings match those of the Corroflon hose, with various material options available.
JIC to NPT Unions
Details on dimensions and weights for JIC to NPT unions are provided.
Corroflon PTFE Dip Pipes
Dip pipes are made from anti-static PTFE, designed for pressures up to 3 Bar, and available in custom lengths.
90˚ Elbow Fittings
Available for various hose grades, with specifications for fitting lengths and offsets.
Steam Heated Hose Assemblies (CH Grade)
Custom-designed for maintaining fluid temperature, with specifications and limitations provided.
Electrically Trace Heated Hose Assemblies (ETH Grade)
Designed for temperature regulation, suitable for hazardous areas, with specific design information required.
Labelling and Colour Coding
Standard labelling includes manufacturer details and hose specifications, with options for RFID tags.
Hose Configuration and Length Calculations
Guidelines for correct hose configuration and length calculations are provided to avoid exceeding the minimum bend radius.
Liability Limitations
Aflex Hose is not liable for special, indirect, or consequential damages, with limitations applying regardless of liability cause.
Completion of Bulk Hose Orders
Orders are considered complete if the supplied quantity is within +10% of the original order for standard products.
Notice Provisions
Written notices must be sent to Aflex Hose's address in Sowerby Bridge, Halifax, West Yorkshire.
Exclusion of CISG
The United Nations Convention on Contracts for the International Sale of Goods does not apply to these Conditions of Sale.
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Catalog excerpts

Corroflon-1

Corroflon CONVOLUTED PTFE LINED HOSE

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Corroflon-2

Contents Front Cover PTFE - The Optimum Choice For Hose Linings Aflex Hose and Corroflon Corroflon Temperatures, Pressures & Flow Rates Corroflon Sizes, Grades, Bend Radius and Dimensions Corroflon Sizes, Grades, Pressure Ratings and Weights Corroflon Special Usage Conditions Quality Assurance Certification & Approvals and Hose Testing Corroflon Part Number System HOSE Corroflon Hose Liners Corroflon Hose Braids (and Electrical Continuity) Corroflon Rubber Covers Corroflon External Protection Systems FLANGE FITTINGS Flange Fittings, Non-Lined Flange Fittings, PTFE Lined CAM AND GROOVE FITTINGS...

 Open the catalog to page 2
Corroflon-3

PTFE - The Optimum Choice For Hose Linings PTFE, or Polytetrafluoroethylene, comprises long-chain molecules of carbon atoms, each linked to two fluorine Section from a PTFE Molecule, 16 Angstrom Units long. atoms. The fluorine atoms provide a helical spiral which surrounds the carbon chain and protects it. It is this structure which creates the unique properties for which PTFE is well-known. Excellent Chemical Resistance PTFE is renowned as the most chemically resistant material known. Only a very few, very unusual substances and conditions can affect it, like Fluorine gas at high temperature...

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Corroflon-4

Aflex Hose and CORROFLON The World’s Leading Manufacturer of PTFE Flexible Hose Aflex Hose pioneered the concept of PTFE lined flexible hose for the transfer of process fluids more than 30 years ago. Corroflon convoluted bore and Bioflex, Corroline and Pharmaline smoothbore hose, all manufactured and supplied by Aflex, are used by major Chemical, Pharmaceutical and Food companies worldwide. Over the years, hundreds of thousands of custom-built hoses have been designed and built to cope with the most difficult of operating conditions, and we have continuously developed and expanded our product...

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Corroflon-5

Corroflon Specifications. Temperatures, Pressures & Flow Rates Maximum Working Pressure (MWP) Variation with Temperature: Temperature & MWP Graph for Corroflon GP, SS and AS, SS Hose Size: Hose with SS Braid as per Graph. MAXIMUM WORKING PRESSURE IN BARS Hose with PB Braid, pressure as listed (Page 7) from -30˚C to +80˚C and 50% less from 80˚C to 100˚C. Hose with RC, FP and SI grades as per Graph, BUT only within the temperature range for the particular grade of rubber cover, as given below. Maximum Operating Temperatures (Internal Fluid Only) for different hose grades: SS PB SS,RC & SS, FP SS,...

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Corroflon-6

Corroflon Sizes, Grades, Bend Radius and Dimensions Nominal Hose Bore Size Bore Inside Convolutions Corroflon Grade PTFE Liner Tube O/D of Tube, (Braid & Cover) Wall Thickness Braid or Rubber Minimum Bend Radius * Maximum Continuous Hose Length TO SS PB SS,RC/FP RC,SI KYB TO SS PB SS,RC/FP RC,SI KYB *Longer lengths may be available to special order if needed Page 6

 Open the catalog to page 6
Corroflon-7

Corroflon Sizes, Grades, Pressure Ratings & Weights Nominal Hose Bore Size Bore Inside Convolutions Corroflon Grade (Braid & Cover) Maximum Working Pressure of Hose Burst Pressure Weight per Unit Length TO SS PB SS,RC/FP RC,SI KYB TO SS PB SS,RC/FP RC,SI KYB

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Corroflon-8

Corroflon Hose: Special Usage Conditions Cleaning & Sterilising Systems - CIP, SIP and Autoclave CIP & SIP – PTFE liner tubes are chemically resistant to all CIP, SIP and Autoclave conditions. The primary consideration is whether the cleaning and purging cycle is likely to develop an electrostatic charge on the internal surface of the liner, in which case AS (Anti-Static) grade hose is required. AS grade hose and Electrostatic charge generating systems are fully described in the hose liner section. CIP systems using high electrical resistivity solvents like Toluene will require AS grade hose....

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Corroflon-9

Corroflon and Quality Assurance, Certification and Approvals, and Hose Testing B S E N I S O 9001:2008 Aflex products are all manufactured in accordance with BS EN ISO 9001: 2008 Quality Management Systems independently assessed and registered by National Quality Assurance Limited (NQA). T S16949 Aflex Hose Ltd manufactures PTFE flexible hose for the automotive industry in accordance with TS16949 and is assessed and certified by National Quality Assurance Limited (NQA). USP Class VI and ISO 10993-5, 6, 10 & 11 G U IDE L IN E S Natural and Antistatic PTFE Hose Liners, Platinum Cured Silicone Rubber...

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Corroflon-10

How to Order Corroflon Hose Assemblies How to Order The quantity, hose size, liner, braid, cover, protection system, length and fittings must be selected and specified in full. Corroflon is available with a range of ‘standard’ end fittings (described on pages 15-32), both integral PTFE lined and non-lined EITHER by a full, written description. The hose grade can be specified by the code initials e.g. “Corroflon AS, SS, RC, DRC-300” defines an antistatic PTFE lined hose with an EPDM rubber cover over a SS braid, with a double rubber cover at both ends. Stainless Steel End Fitting Materials The...

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Corroflon-11

Corroflon Hose Assembly Part Number System If required, Corroflon Hose Assembly can be defined by an individual Part Number, made up of 7 entries as below: 1 Hose Size Assembled End Fitting Description *All Components in Stainless Steel Fixed Male Pipe, NPT Thread Fixed Male Pipe, BSPT Thread Fixed Female Pipe, NPT Thread JIC-to-NPT Male Union JIC-to-Female Male Union Straight Sanitary Tri Clamp, 1.984” Diameter 0.870” Exit Diameter (Standard) 1.370” Exit Diameter (Step-Up) Straight Mini Sanitary Tri Clamp, 0.984” Diameter 11 11/S *ANSI 150# Swivelling Flange Non-Lined DIN PN 10/16 Swivelling...

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Corroflon-12

Corroflon Hose Liners GP - General Purpose Liner AS - Antistatic PTFE Liner Purpose Corroflon AS grade is an essential requirement in applications where there is the risk of an electrostatic charge build-up on the inside surface of the PTFE tube which may then discharge through the tube wall. Media passing through which create such a risk are fluids which have a Conductance of less than 10-8 S/m (Siemens per Metre), or 104 pS/m such as fuels, solvents, freons, some WFI (ultra-pure “Water for Injection”) and nonpolar organics which are being transferred at a medium to high flow velocity. Corroflon...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.