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FACT - mobile extraction and filtration for welding fumes

FACT - mobile extraction and filtration for welding fumes

FACT - mobile extraction and filtration for welding fumes

Product catalog summary
Overview
The document provides comprehensive information on Aerservice's portable units designed for extracting and filtering welding fumes. These units are ideal for workstations with variable positions and intermittent welding operations, ensuring pollutants are effectively captured and filtered to maintain air quality in the workplace.
Specifications
The portable unit is made from powder-painted sheet steel and is equipped with wheels and handles for easy movement. It includes a high-efficiency centrifugal fan, a plenum for airflow calming, and a filter section with a rigid pocket bag filter, metal mesh prefilter, and activated carbon postfilter. The unit is designed for dry welding fumes, with a maximum airflow capacity of 5000 m3/h and a filtration efficiency class of F8.
Operator Safety
Pollutants must be captured near their release point and filtered before being returned to the workplace. The document emphasizes compliance with Italian decree D.Lgs. 81/2008 and 2006/15/EC, ensuring operator safety through proper ventilation and filtration systems.
Technology and Standards
The units use advanced technology to meet national and international standards, ensuring pollutant capture speed is never below 0.5 m/sec. Filtration performance aligns with specifications from the American Conference of Industrial Hygienists (ACGIH) and Italian decree D.M. 20/08/1999.
Environmental Impact
The units are designed to limit airborne pollutant concentrations, ensuring no health impairment for workers. The filtration system is certified to EN 779 and EN 1822 standards, with HEPA filters available for environments requiring controlled air quality.
Limitations
The units are intended for oil-free welding fumes only and are not suitable for dust or liquid extraction. They are designed for discontinuous use or dynamic welding processes where fixed systems are impractical.
Technical Features
The trolley-mounted air cleaner includes a sound-insulated suction fan, an IP65 electrical control panel, and an articulated arm with a 3-meter radius. The FACTH model includes a HEPA filter for enhanced filtration efficiency.
Accessories
Available accessories include halogen lamp fixtures, articulated and flexible arms, differential pressure gauges, and adapters for flexible hoses.
Conclusion
Aerservice's portable units provide a flexible and efficient solution for maintaining air quality in welding environments, adhering to stringent safety and environmental standards.
Additional Specifications
The document also details metallic filtering cells with aluminum mesh, specifically the F 13 ZMA series, designed for industrial applications. The frame is made of galvanized sheet steel, and the protective screens are electrowelded nets with a 12 x 12 x 1 wire configuration. The filter medium is composed of flat aluminum wire, available in thicknesses of 12.5 mm, 22 mm, and 48 mm.
Applications
These filters are suitable for air filtration in environments with aggressive atmospheres, anti-spark filtration, and separation of oil fogs. They are particularly recommended for filtering grease vapors and oil fogs.
Performance
- Arrestance: 75%
- Efficiency: Less than 20%
- Class: G2 (EN779)
- Regeneration: Optimal
- Flame Test: Fireproof
Dimensions and Pricing
The document lists various dimensions and corresponding prices for each thickness category, such as 287 x 592 mm and 400 x 400 mm, with prices for each thickness.
Filter Types and Efficiency
The document mentions different filtration stages and types, such as metal mesh filters, rigid pocket bag filters, and activated carbon filters. Efficiency ratings are provided, such as 25% for G2 metal mesh filters and 99.97% for H12 HEPA pocket bag filters.
Standards
All filters are tested and certified according to standards CEN 779, EUROVENT 4/4, and CEN EN 1822.
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Catalog excerpts

FACT - mobile extraction and filtration for welding fumes-1

92 1 AERSERVICE FORNISCE PRODOTTI E SOLUZIONI TENENDO CONTO DI RIFERIMENTI NORMATIVI NAZIONALI E INTERNAZIONALI WELDING AND FINISHING AREA APPLICATIONS The FACT portable unit constitutes the ideal solution for extraction and filtration of welding fumes from variable position work stations with discontinuous welding operations. The gases and fumes given off during welding are aspirated and treated to prevent them from spreading throughout the workplace; the aspirated air containing the contaminants is thoroughly filtered and recycled back to the workplace. This unit is designed to aspirate and treat dry fumes produced by work processes such as spot or continuous wire or electrode welding, hence involving the emission of medium-high concentrations of pollutants containing gas or suspended welding slag. National and international regulations allow the use of these devices in replacement of conventional air cleaners with an articulated arm in special situations such as occasional or discontinuous use (e.g. 20 hours out of a 40 hour working week) or in situations in which the work processes are dynamic to the point at which the use of a fixed capture system is impractical. In addition, filtration unit also purifies the air in the surrounding environment, so not only treating the area contaminated by the work process but simultaneously creating air exchange in the workplace and further decreasing the level of pollutants present. To comply with regulations and to obtain high quality filtration with consequent safety for the operator, it is essential to perform correct maintenance/periodic replacement of the filters, which, in our units, provide high capacity for accumulation of contaminants and very low costs for spare parts of the filtration section. AERSERVICE SUPPLIES PRODUCTS AND SOLUTIONS TAKING ACCOUNT OF NATIONAL AND INTERNATIONAL NORMATIVE REFERENCES OPERATOR SAFETY Pollutants deriving from industrial and small workshop processes must be captured as close as possible to the point of release and routed to the exterior of the workplace. In the case of intermittent work processes however, such pollutants can be aspirated and filtered out of the air, which is subsequently returned to the workplace. In this case, in addition to the use of portable air cleaner systems the installation of ambient ventilation systems may be required. Italian decree D.Lgs. 81/2008 - 2006/15/EC TECHNOLOGY EMPLOYED To guarantee and satisfy the applicable national and international standards and regulations, we make use of the best available technology, which, combined with superior technical know-how, results in the creation of safe products that are in compliance with the people responsible for using the equipment; for example, the speed of capture of the pollutant is never considered at less than 0.5 m/sec during the design stage (as required by the controlling authorities). ENVIRONMENTAL ASPECT The filtration performance levels guaranteed are established in accordance with international specifications that limit the concentration levels of airborne pollutants for professional activities for which a repeatedly exposed worker does not suffer any form of health impairment. American Conference of Industrial Hygienists (ACGIH) – Italian decree D.M. 20/08/1999. National and international regulations are referred to the values specified by ACGIH.

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FACT - mobile extraction and filtration for welding fumes-2

93 Equipments TROLLEY-MOUNTED MECHANICAL AIR CLEANER WITH MECHANICAL FILTRATION CONSTRUCTION FEATURES • Self-loading structure in powder painted sheet steel, complete with wheels and handles, and featuring dimensions and weight such as to allow easy manoeuvrability and ergonomic use. • High-efficiency centrifugal fan located downstream of the filter section in a specific soundinsulated compartment. • Plenum created within the overall dimensions of the unit to calm the airflow and decrease the velocity at which the airflows through the filters, thus producing the maximum filtration efficiency...

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FACT - mobile extraction and filtration for welding fumes-3

94 Structure in powder coated steel, with flow calming plenum to reduce the airflow velocity and noise levels. Soundinsulated SUCTION fan mounted on board the unit, with low power consumption and low noise emission. Extracts and returns to the workplace the same quantity of air, thereby eliminating the need for forced replenishment of the air. The air surrounding the site of the work process is cleaned and changed. Electronic device of the latest generation with filter loading and incorrect phase sequence (phase sequence relay) indicators supplied as standard on all models. Large filter sections...

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FACT - mobile extraction and filtration for welding fumes-4

95 Equipments 3000 mm *2800 mm ƒO ƒO ƒO ƒOƒPƒQƒRƒSƒTƒSƒOƒUƒRƒVƒWƒXƒSƒWƒOƒVƒYƒYƒUƒZƒXƒVƒWƒTƒSƒYƒRƒQƒVƒW ƒPƒQƒRƒSƒPƒQƒTƒSƒUƒVƒWƒOƒUƒXƒOƒTƒYƒVƒPƒQƒZƒWƒ[ƒYƒO ƒ\ƒ]ƒOƒ^ƒOƒ_ƒ`ƒaƒ]ƒOƒbƒOƒcƒVƒZƒYƒRƒO ƒO ƒZƒdƒeƒOƒfƒgƒOƒhƒiƒjƒkƒjƒeƒlƒjƒOƒmƒjƒiƒlƒfƒnƒfƒmƒoƒlƒdƒOƒkƒfƒOƒpƒfƒmƒqƒfƒoƒiƒoƒOƒmƒqƒjƒOƒfƒgƒOƒnƒfƒgƒlƒiƒdƒOƒpƒfƒOƒkƒjƒrƒsƒfƒlƒdƒOƒpƒjƒkƒmƒiƒfƒlƒlƒdƒOƒtƒOƒkƒlƒoƒlƒdƒOƒnƒoƒuƒuƒiƒfƒmƒoƒlƒdƒOƒmƒdƒeƒnƒdƒiƒvƒjƒvƒjƒeƒlƒjƒOƒoƒgƒgƒjƒOƒkƒhƒjƒmƒfƒnƒfƒmƒqƒjƒO ƒlƒjƒmƒeƒfƒmƒqƒjƒOƒpƒfƒmƒqƒfƒoƒiƒoƒlƒjƒOƒeƒjƒgƒgƒoƒOƒeƒdƒkƒlƒiƒoƒOƒpƒdƒmƒsƒvƒjƒeƒlƒoƒwƒfƒdƒeƒjƒOƒlƒjƒmƒeƒfƒmƒdƒOƒmƒdƒvƒvƒjƒiƒmƒfƒoƒgƒjƒxƒOƒVƒoƒgƒfƒOƒyƒsƒoƒeƒlƒfƒlƒzƒOƒkƒdƒeƒdƒOƒkƒlƒoƒlƒjƒOƒmƒdƒgƒgƒoƒsƒpƒoƒlƒjƒOƒkƒjƒmƒdƒeƒpƒdƒOƒrƒgƒfƒO...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.