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PSSCT Pure Steam Sample Condenser

PSSCT Pure Steam Sample Condenser

PSSCT Pure Steam Sample Condenser

Product catalog summary
Overview: The PS-SC Pure Steam Sample Condenser is a trolley-mounted unit designed for taking clean steam (CS) and water for injection (WFI) samples while maintaining a sterile environment. It can be connected to sampling points and operated with mains or chilled water as the cooling medium. The unit is sterilizable in situ, ensuring continuous sample integrity.
Installation: The installation requires connecting the isolation valve on the main steam line to the heat exchanger using flexible silicone hoses. The cooling medium is connected similarly. A regulating valve controls the sample medium flow, and a drain valve allows residual cooling water to be drained before sterilization.
Features: Constructed from AISI 316L stainless steel, the unit is self-draining and fully sterilizable. It is designed for pure steam and WFI systems and can be used throughout a system for sampling.
Typical Applications: The condenser is used for pure steam sampling, point-of-use cooling/sampling, and in-line conductivity monitoring.
Operating Conditions: The maximum working pressure is 4 barg for steam at 151°C and 6 barg for cooling water. The unit can handle approximately 10 kg/h of steam condensate and 30 lt/h of water cooling.
Standards: The heat exchanger complies with the PED directive 97/23/CE under the SEP "Sound Engineering Practice."
How to Use:
  • Sterilization in Place (SIP): Ensure connections are correct, open the cooling water drain valve, and follow the steps to sterilize the unit.
  • Sampling: Open the necessary valves to take a sterile sample, then close them and disconnect the sample bottle for analysis.
Product Specifications:
  • Materials: AISI 316L for tubes, valves, and fittings; AISI 304 for the waste tank and trolley.
  • Dimensions: 500 x 400 x h max. 1300 mm; empty weight unspecified.
  • Connections: Steam ½” clamp, cooling water ¾” clamp.
  • Supply includes flexible hoses for steam and cooling water connections.
Available Accessories: Includes steam inlet sanitary ball valve and cooling water inlet and drain ball valves.
For more information, contact: [email protected]
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Catalog excerpts

PSSCT Pure Steam Sample Condenser-1

Quality System Certified ISO 9001 PSSCT Pure Steam Sample Condenser Rev.1.doc Page 1 of 2 PS-SC Pure Steam Sample Condenser PS-SC Pure Steam Sample Condenser This PS-SC trolley mounted is designed to allow Clean Steam (CS) and Water For Injection (WFI) samples to be taken quickly and easly whilst mantaining a sterile testing environment. This trolley is ideal to be connect at the sampling point and can be operated with either mains or chilled water as the cooling medium. Availability of aseptic sample valve allow fine control of sample flow during testing The PS-SC can be sterilized in situ-on-line, thus ensuring continuity of samples regardless of testing frequency, ideal for fluids in pharmaceutical and purity systems applications. Installation Where steam is the sample medium, a valve (1) excluded from supply, suitable for continuous steam duty must be installed adjacent to steam manifold. First of all the isolation valve on main steam (1)( or on the use point ) should be connected with the valve on the top of heat exchanger 2)( tube side ) by the first flexible silicone hose clamped included in the supply; same operation for cooling medium that should be connected with the valve (4)on the lower body connection of heat exchanger ( shell side ) by the second flexible silicone hose clamped that which is supplied with the trolley unit. The medium to be condensed/cooled passes throught the tube side and typically a regulating valve (2) will be used to throttle the sample medium flow. When exit from heat exchanger, the condensate flush in the SSB sample bottle that can be disconnected and removed, when sample is finish, ready for analysis. Cooling medium is channelled countercurrent inside the shell to ensure maximum efficiency; tipically mains or chilled water; in order to allow the flow of cooling medium to be controlled during testing an isolation valve (4) should be included. A drain valve (5) also should be included between the cooling water isolation valve (4) and heat exchanger to allow residual cooling water to be drained from the shell prior to sterilization. The cooling water outlet it is connected to the waste tank by a flexible silicone hose and must be always vented to atmosphere free of obstructions or isolation valves to prevent any build up in the shell of the heat exchanger unit. Obviously the waste tank must be drained through bottom plug. Aisi 316L – 1.4404 stainless steel construction, suitable for PS pure steam and WFI systems Self-draining design, eliminates possibility of sample retention Fully sterilizable in place (SIP) Trolley mounted design – single unit can be used to take samples throughout a system Pure Steam sampling Point of use cooling / sampling In-line conductivity monitoring Operating conditions: Max working pressure : steam at 4 barg at 151°C : cooling water at 6 barg @ Note – pressure rating may exceed that of clamps connections Capacities (approximate): - Steam : 10 kg/h of condensate at 100°C - Water : 30 lt/h of water from 85°C to 30°C based on a cooling water temperature of 18°C and flow rate of 10 lt/min. Standards: Heat exchanger according to PED directive 97/23/CE are CE compliant under the SEP “Sound Engineering Practice” (Article 3 – Paragraph 3) Aerre Inox s.r.l. 26010 FIESCO Via Gerola n.4 -CREMONA- Italy Tel. +39.0374.370828 Fax +39.0374.370833 e-mail : info@aerreino

 Open the catalog to page 1
PSSCT Pure Steam Sample Condenser-2

Quality System Certified ISO 9001 PSSCT Pure Steam Sample Condenser Rev.1.doc Page 2 of 2 HOW TO USE Sterilization in place (SIP) Prior to testing or at periodic intervals it may be appropriate to sterilize the unit to ensure that sample integrity is mantained during testing. Caution: The unit will become hot during operation and sterilization; personnel should be protected against contact with the installation with appropriate insulation. Prior to start, to ensure that the sample bottle connection labeled “IN“ is connected with the heat exchanger and connection “OUT“ is connected with the steam...

 Open the catalog to page 2
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