Product brochure

Product brochure
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Product brochure

Product catalog summary
Vision & Mission
AEROCOMPACT aims to provide intelligent assembly solutions for securely fastening solar systems, focusing on stable and aerodynamic racking solutions for photovoltaic modules suitable for various roof types and ground surfaces. Their mission is to simplify and enhance the efficiency of the installation process for solar technicians, project developers, and wholesale customers.
Achieve More
The company offers pre-assembled components to save installation time and provides a comprehensive package from planning to installation. Their AEROTOOL project software aids in detailed planning and visualization, offering editable CAD files and construction drawings to ensure planning security, resource savings, and error minimization.
AEROTOOL Software
AEROTOOL is a visualization and planning software that supports system planning with realistic simulations, saving time and costs. It includes features like Google Maps integration, static analysis, and shadow effect considerations.
Product Solutions
AEROCOMPACT provides intelligent mounting solutions with a focus on stability and safety. Their products are designed for minimal storage and quick assembly, with cross-system, pre-assembled components.
COMPACTFLAT Systems
The COMPACTFLAT series includes various models designed for flat roof installations, offering aerodynamic designs that require less ballast. These systems are wind tunnel tested and come with a 25-year warranty, featuring cable management solutions and ballast trays for high wind load areas.
COMPACTFLAT S05, S10, S15, and S10 PLUS
These models offer different inclinations and spacing options for south-facing and east-west installations. They are designed for quick assembly and are available in alpine versions for areas with high snow loads.
COMPACTFLAT SN and SN10 PLUS
The SN series is a rail-based modular system suitable for high wind and snow loads, offering flexible mounting options and planning capabilities using AEROTOOL software. The SN10 PLUS model is designed for east-west installations with mirrored standard back feet for middle brackets.
International Locations
AEROCOMPACT operates globally, providing support and products to various international markets.
COMPACTFLAT SN 2 and GS Systems
The COMPACTFLAT SN 2 system supports module sizes up to 2.384 x 1.303 mm and is suitable for high wind and snow loads. It features short-side and long-side clamping options, preassembled components for plug-and-play installation, and requires minimal storage. The COMPACTFLAT GS system is designed for green roofs and bifacial PV modules, offering high elevation to enhance module performance.
COMPACTGROUND System
This ground-mounted system offers lightweight, robust, and flexible solutions for open spaces, featuring short assembly times, lower transport costs, and different ballast options. It is supported by AEROTOOL software for planning and provides reliable information on statics, wind, and snow loads.
COMPACTPITCH System
Designed for pitched roofs, this system offers simple and robust installation of PV modules, supporting vertical and horizontal module installation with a modular mounting rail system, high static stability, and ease of assembly.
Mounting Rail Specifications
The document describes the high static load-bearing capacity of the aluminum X40 and X50 mounting rails, achieved through a triangular shape. These rails are available in black and feature an innovative click mechanism for quick installation.
CompactPitch Versions
The CompactPitch XWS hanger bolt set is designed for PV installations in snowy regions, while the XW version is suitable for areas with little snow. Both versions offer hanger bolt lengths of 180mm to 300mm and diameters of M10 and M12.
Cross Connection and Sealing
Modules can be installed in portrait mode using additional mounting rails and the XPN cross connector. The EPDM sealing washer ensures secure sealing of screw connections.
XM-P Roof Hook System
The XM-P system facilitates the installation of photovoltaic systems on tiled roofs, offering a flexible and time-saving solution.
CompactMetal System
The CompactMetal system is designed for PV module installation on metal roofs, offering flexibility and reliability. It supports vertical and horizontal formats and is compatible with the AEROTOOL 3D online software for planning.
Trapezoidal Sheet Roof Systems
The CompactMetal TS and TL systems provide short rail and bridge solutions for trapezoidal sheet roofs, pre-assembled with sealing tape and offering various height adapters and inclination options.
Standing Seam Metal Roofs
The CompactMetal TM series allows PV module installation on seam sheet roofs using clamps with pre-assembled short rails.
Roofing Systems
The document lists several roofing systems, including Prefalz, Rheinzink, LMR, Nordic Klickfalz, GBS, Domitec, KLIP-LOK, and RIB-ROOF Evolution, specifying materials like aluminum, titanium zinc, and galvanized steel with varying thicknesses.
Seam Clamp Kits
Various seam clamp kits are described, offering penetration-free fastening with optimal form fit due to preformed fixing screws.
PV Fastening Solution
AEROCOMPACT has developed a fastening solution for PV modules on sandwich sheet metal roofs, using the TR long rail to distribute loads over large distances.
Module Clamps
The document details the design and benefits of module clamps, emphasizing the ease of assembly, cost savings, and system compatibility.
International Presence
AEROCOMPACT has a global presence with headquarters in Austria, the USA, and India, and sales offices in various countries including Spain, Portugal, Benelux, Singapore, Thailand, and several European countries.
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Catalog excerpts

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TABLE OF CONTENTS AEROCOMPACT VISION & MISSION ACHIEVE MORE ADDED VALUE COMPACTPITCH COMPACTPITCH COMPACTPITCH XT-VLOW COMPACTMETAL COMPACTMETAL MODULE CLAMPS INTERNATIONAL LOCATIONS

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OUR VISION & MISSION WITH OUR INTELLIGENT ASSEMBLY SOLUTIONS, WE ENABLE PEOPLE TO SECURELY FASTEN SOLAR SYSTEMS. As a manufacturer of intelligent mounting solutions, we know the difficult requirements for fastening photovoltaic modules on different surfaces and structures. With clever solutions and engineering services, we help you with the planning and construction of photovoltaic systems. With our aerodynamically optimized substructures for solar modules, you will find the security and mechanical stability that you as an installer, planner or wholesaler need on a project-specific basis.

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INTELLIGENT SOLAR RACKING

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ACHIEVE MORE WITH OUR INTELLIGENT RACKING SOLUTIONS... for photovoltaics mounting systems. a more effective assembly. We not only provide stable and aerodynamic Customer benefit is our top priority: Our prod- racking solutions for the photovoltaic modules uct solutions only make sense if they make our for practically all roof types and ground mount customers’ work easier! This benefit is suc- surface, but also deliver the entire package: cessfully achieved in daily practice: By using from planning to installation technology, de- pre-assembled components, installers save pending on the surface...

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WHOLESALE CUSTOMERS PROJECT DEVELOPERS our support to sell high quality products. with fully engineered mounting solutions. Wholesalers benefit not only from our quick The planning of photovoltaic systems often delivery capacity, but also from our lightweight poses major challenges. We are happy to be components, the compact transport contain- involved in the planning process and support ers and thus also from the low transport costs project developers in the design and calcu- of our products. We have designed our partner lation of systems. Our experience in the EPC program especially for this...

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AEROTOOL MORE FOR YOU. Comprehensive planning plays a special role in the safety and VISUALIZATION AND PLANNING SOFTWARE efficiency of large photovoltaic systems. Our AEROTOOL pro- ject software supports you in system planning - quickly, easily and in detail. With its realistic simulation, AEROTOOL enables the preparation of offers and plans without an on-site appointment. This saves time and costs. Save resources and minimize errors Google Maps of roof layout Quick and easy project planning Static analysis according to EN standards Includes shadow effects Design certainty Allocation and assembly...

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PRODUCT SOLUTIONS As a manufacturer of intelligent mounting solutions, we are familiar with the difficult requirements for the secure mounting of photovoltaic modules on different surfaces and structures. That is why we pay attention to the special shapes and the high-quality processing of our bearing components. These two factors form the basis for stability and safety and also provide the best result in the ratio of load capacity and dead weight. Planning and simulation can be easily and conveniently implemented in just a few steps with the AEROTOOL 3D online software. The software provides...

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FLEXIBILITY The components and accessories are partly cross-system, pre-assembled and flexible in their arrangement. This leads to minimal storage and short assembly times. INTELLIGENT SOLAR RACKING

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AERODYNAMIC. ADAPTABLE. TESTED. 25 YEAR PRODUCT WARRANTY 1 kWp/ 2,5–5 min. WIND TUNNEL TESTED FLAT ROOF BRACKET SYSTEM MORE EFFICIENCY Safe and tested substructures for mounting photovoltaic Short assembly times and lower transport modules on flat roofs costs due to fewer components. The COMPACTFLAT system family offers systematically structured substructures for the effortless installation Certified and wind tunnel tested. of photovoltaic modules on flat roofs. The aerodynamic design boasts exceptional structural properties and requires considerably less ballast than other systems on The AEROTOOL...

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ADDITIONAL COMPONENTS ROOF CONNECTION AEROCOMPACT offers a sophisticated hybrid solution for roofs that cannot withstand the additional weight of a photovoltaic system. The combination of roof fastening points and ballast reduces the overall weight of the system. This option can also be used in areas with seismic activity to prevent the system from shifting due to earthquake influences. ALPINE VERSION Our alpine version is used from a certain snow load, which is calculated by our online software AEROTOOL based on the project.

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BALLAST TRAYS This system variant with ballast trays is mainly used in areas with high wind loads and roofs with low point loads. The main advantages of this installation variant are, on the one hand, the additional ballast that can be installed per module and, on the other hand, the even distribution of the concentrated load on the roofing. The ballast tray can also be used for ballasting on gravel roofs by putting the gravel into the ballast trays. CABLE MANAGEMENT The cable management solution for string cabling of the rows is UL-certified and available as a standard product.

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BRACKET SYSTEM - SOUTH 5° COMPACTFLAT S05 The COMPACTFLAT S05 is a south-facing aerodynamic flat roof fastening system including pre-assembled PES building protection mat for framed PV modules. The module inclination is 5° and results in row spacings of 178 mm and 335 mm. The row spacing of 178 mm with a shading angle of 30° is achieved by moving the modules back on the connector. It is also available as an alpine version.

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BRACKET SYSTEM - SOUTH 10° ⁄ 15° COMPACTFLAT S10 ⁄ S15 The COMPACTFLAT S10 / 15 is another south-facing aerodynamic flat roof fastening system including pre-assembled PES building protection mat for framed PV modules. It is available with an inclination of 10° and 15°, as well as various row spacings and is available as an alpine version as well.

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COMPACTFLAT S10 PLUS The system, as part of the COMPACTFLAT product range, is an aerodynamic east–west-substructure for the fixing and aligning of PV modules on flat roofs. The module inclination is 10° and results in row spacings of 297 mm and 464 mm. The aerodynamic design has outstanding static properties and requires surprisingly little ballast. This system is also available as an alpine version. S10 PLUS – 182 mm – Short spacing S10 PLUS – 350 mm – Long spacing * depending on the PV-module dimensions

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All AEROCOMPACT Europe GmbH catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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