PolyMag?

PolyMag?

PolyMag?

Product catalog summary
Introduction
The document introduces the PolyMag™ Plastics Separator and Process, a solution for companies dealing with co-molded materials. It addresses the challenges of disposing of parts or manually separating different plastics, which incurs costs and safety risks.

Product Benefits
  • Reduces scrap costs and disposal expenses.
  • Eliminates the need for salvage labor and ergonomic risks.
  • Improves material traceability and provides consistent materials.
  • Enhances process control and provides higher value regrind.
  • Separates unusable blends.

Applications
  • Applicable in various molding processes such as Injection Molding, Over Molding, Insert Molding, and more.
  • Works with all resins, including thermoplastic and thermoset, and both mechanical and chemical bonds.

PolyMag™ Process
The PolyMag™ Process offers an automated method to recover manufacturing scrap for multi-material processors. It involves incorporating the PolyMag™ additive into one of the polymers, making it susceptible to a strong magnetic field for separation.

PolyMag™ Additive
  • Composed of iron oxide in a universal carrier, suitable for most resins.
  • Standard application involves 1% loading, introduced via a color auger or additive feeder.

PolyMag™ Separator
  • Features simple operation and heavy-duty construction with a permanent Rare Earth magnet.
  • Equipped with built-in feed and discharge hoppers, Kevlar® belt, and long-life bearings.
  • Available in single and double roller configurations for separating regrind into two or three components.

Equipment Description
  • High-intensity Erium™ Rare Earth permanent magnetic roll with a typical diameter of 4" and 15" effective length.
  • Continuous duty separating output ranges from 150 to 500 lbs/hour.
  • Includes variable speed drive, stainless steel vibratory feeder, and locking casters for easy setup and relocation.
  • Automated operation with low maintenance requirements, available in various voltage configurations.

Contact Information
Details for AEC's global headquarters and regional offices in the USA, Poland, China, and India are provided for further inquiries.
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Catalog excerpts

PolyMag?-1

PROVIDING SOLUTIONS, NOT JUST EQUIPMENT Without the PolyMag™ process companies making parts with co-molded materials either incurred the costs to dispose of these parts, losing the valuable resins or they added expensive labor to manually try to separate different plastics. Manual separation often involves band saws, razor knives and peeling that add ergonomic and employee safety risks. AEC and Eriez provide progressive multi-material processors with a simple method to reduce the cost of waste. POLYMAG™ PLASTICS SEPARATOR PRODUCT BENEFITS Today’s designers and manufacturers are turning to two shot injection molding, over-molding, co extruded profiles and sequential 3-D blow molding to produce the most cost effective new designs. This results in reduced assembly costs, better part consistency and higher quality at a lower overall costs. These sophisticated moldings are more challenging to design, tool and mold. One challenge that processors face, in producing multi-material moldings, is segregating and recovering dissimilar resins. AEC and Eriez now offer a solution to this problem. • • • • • • • • • The PolyMag™ Process provides an effective and automated means to recover manufacturing scrap and waste for multi-material processors. To do this the PolyMag™ additive is incorporated into one of the polymers prior to molding, similar to colorant, making this resin susceptible to the very strong magnetic field produced in the Erium™ Rare Earth roll separator. Scrap parts are run through a traditional granulator and the PolyMag™ separator can then separate the mixed polymer regrind. Scrap cost reduction Eliminates salvage labor Eliminates ergonomic risks Improves material traceability Provides consistent materials Reduces disposal costs Provides higher value regrind Separates unusable blends Enhances process control POLYMAG APPLICATIONS • Injection Molding, Over Molding, Insert Molding, Two-Shot Molding • Co-Extruded Profiles • Exchange Blow Molding • Sequential 3D Blow Molding • Assembled Components • Applied Gaskets • Color Separation • Process Works On: All Resins; Thermoplastic and Thermoset; Mechanical and Chemical Bonds P O LY M A G ™ P L A S T I C S S E PA R A T O R AND w w w. a e c i n t e r n e t . c o m PROCESS

 Open the catalog to page 1
PolyMag?-2

Belt Conveyor Magnetic Roll POLYMAG™ PLASTICS SEPARATOR EQUIPMENT DESCRIPTION • High-intensity Erium™ Rare Earth permanent magnetic rofi • Typical magnetic roll diameter is 4" with a 15" effective length • Continuous duty separating output is 150 to 500 • Variable speed drive on the RE magnetic roll • Stainless steel vibratory feeder, 12" wide x 30" long, variable speed • Stainless steel feed hopper & discharge chutes with quick connect fittings • Locking casters for quick set-up and relocation • 10 mil thick Kevlar® feed belt, 17" wide • 1/4 HP drive motor with low power consumption • High level,...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.