TI-F50

TI-F50

TI-F50

Product catalog summary
Overview: The SITEMA Locking Units KFH are engineered to lock piston or clamping rods, absorbing axial forces in both directions. They function using spring force and are released hydraulically.
Specifications: The units have a nominal holding force for dry or oil-wetted rods, requiring 160 bar pressure for release. They feature ZnNi coating for protection and are designed for rod diameters from 18 mm to 60 mm, adhering to ISO tolerance fields f7 or h6, and should be hard chrome plated.
Design and Operation: Suitable for clean, dry environments, with operational temperatures between -20°C and +60°C. Rods must meet specific surface and hardness standards. Ports T should connect to a clean atmosphere in non-ideal conditions.
Installation and Maintenance: Use pressure ports L and LL for release and air-bleeding. Proximity switch holders are pre-adjusted for ease of service. Internal volume changes are managed through ports T, requiring proper sealing or atmospheric connection.
Safety and Compliance: Compliance with EN ISO 12100:2010 is required. The units contribute to safety solutions but are not standalone; additional risk assessments and standards compliance are necessary.
Choosing the Right Type: The nominal holding force should exceed the maximum axial load, with a recommended safety factor of 1.5 for dynamic forces.
Technical Data: Detailed dimensions and specifications for various KFH models are provided, including rod diameters and load directions.
Procedures: The unit is delivered in a blocked state for easy mounting. After installation, remove transportation spacers. Use hydraulic oil (HLP) as per DIN 51524-2:2006, and a 3/2-way valve for actuation. The unit engages automatically during power failures or emergency stops.
Recommendations: Ensure the rod is not driven unless the proximity switch confirms release. Use flow control and check valves to manage impact noises and pressure consistency. For quick response, maintain short line distances and fast valve response times.
Maintenance and Safety: Regular performance tests are crucial for safety. Maintenance is limited to these tests, with repairs only by SITEMA to uphold safety standards. Avoid slowed discharge of the pressure medium to prevent clamping delays and risks.
Warnings: Ensure pressure medium discharge is unobstructed and route connection lines without kinks, taking precautions against potential kinking.
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Catalog excerpts

TI-F50-1

Technical Data Sheet TI-F50 Locking Units series KFH For a detailed functional description refer to“Technical Information TI-F10". Further important practical advice is given in “Operating Manual BA-F50". © Pressure port L “release” see 0 © Pressure port LL, alternative to L see @ © Ports T “pressure compensation” see 0 © Holder for proximity switch 1, signal “rod clamped” see 0 © Holder for proximity switch 2, signal “clamping released” see 0 Fig. 1: Dimensions Locking Unit KFH (CAD-files download at www.sitema.com) O The nominal holding force F is the minimum holding force for dry or hydraulic-oil wetted rods. 0 The pressure p is required to release the clamping. The admissible operating pressure is 160 bar. 0 As supplied, pressure port LL is plugged by a plug screw. It may be used alternatively to pressure port L and is useful for filling / airbleeding. We recommend connecting auto-bleeders to the ports which are not in use (not supplied in scope of delivery; available as option - see “Technical Information TI-Z10”). o Hydraulic operating volume 0 Proximity switch holders are provided for standard inductive proximity switches (M12 x 1 nominal switching distance 2 mm, flush mountable), except KFH 18 and KFH 25: M8 x 1 with a nominal switching distance of 1.5 mm. For easier service, the proximity switch holders have a depth stop and are pre-adjusted when delivered from the factory. The switches only need to be inserted to the stop and then clamped. The proximity switches are not supplied in the standard scope of delivery, but are available as accessories. o Internal volume changes during switching are compensated at ports T. An air filter is fitted to one of the ports T for “breathing”. The other port T is closed by a plug screw. In a dry and clean factory environment, this offers sufficient protection against dust etc. If, however, moisture or aggressive media are present, a pressureless hose instead of the filter must be installed to connect the Locking Unit KFH with clean atmosphere (e.g. a clean pressureless container). The other port T must be sealed with a plug screw. 7 Lock plates keep the Locking Unit released and need to be removed after installation. o The surface of the housing parts is ZnNi coated. Subject to modification without prior notice SITEMA GmbH & Co. KG . G.-Braun-StraUe 13 . D-76187 Karlsruhe . Phone: +49(0)721/98661-0 . Fax: -11 . www.site

 Open the catalog to page 1
TI-F50-2

Technical Data Sheet TI-F50 Locking Units series KFH For a detailed functional description refer to“Technical Information TI-F10". Further important practical advice is given in “Operating Manual BA-F50". © Pressure port L “release” see © © Pressure port LL, alternative to L see @ © Ports T “pressure compensation” see 6 © Holder for proximity switch 1, signal “rod clamped” see 0 © Holder for proximity switch 2, signal “clamping released” see 0 Due to tolerances, ports 1, 2 and T can be displaced up to +/-5° relative to drawn position as well as the threaded holes G2 to pressure ports L/LL and...

 Open the catalog to page 2
TI-F50-3

Technical Data Sheet TI-F50 Locking Units series KFH For a detailed functional description refer to“Technical Information TI-F10". Further important practical advice is given in “Operating Manual BA-F50". ©Pressure port L “release” see © © Pressure port LL alternative to L see @ © Ports T “pressure compensation” see 6 © Holder for proximity switch 1, signal “rod clamped” see 0 ©Holder for proximity switch 2, signal “clamping released” see 0 Fig. 3: Dimensions Locking Unit KFH (CAD-files download at www.sitema.com) o The nominal holding force F is the minimum holding force for dry or hydraulic-oil...

 Open the catalog to page 3
TI-F50-4

Subject to modification without prior notice O The nominal holding force F is the minimum holding force for dry or hydraulic-oil wetted rods. 0 The pressure p is required to release the clamping. The admissible operating pressure is 160 bar. 0 As supplied, pressure port LL is plugged by a plug screw. It may be used alternatively to pressure port L and is useful for filling / airbleeding. We recommend connecting auto-bleeders to the ports which are not in use (not supplied in scope of delivery; available as option - see “Technical Information TI-Z10”). o Hydraulic operating volume 0 Proximity...

 Open the catalog to page 4
TI-F50-5

Purpose The Locking Unit KFH is used as an infinitely variable lock on piston rods for cylinders or other clamping rods. The Locking Unit KFH absorbs axial forces in both load directions. Axial play The load is held free from axial play in load direction 1. In standard designs, the load is also free from axial play in load direction 2 as long as the load does not exceed 80 % of the nominal holding force (F). In the case of exceeding, the axial play in load direction 2 is about 0.1 - 0.3 mm. Operating conditions The Locking Unit KFH is designed to operate in normal clean and dry workshop atmosphere. Operation...

 Open the catalog to page 5
TI-F50-6

J WARNING! Risk due to slowed discharge of pressure medium! Slowed discharge of the pressure medium may cause a dangerous situation. The clamping then only locks with a time delay. K Make sure that the discharge of the pressure medium from pressure port L is not impaired by any additional components. K Route all connection lines without any kinks. K If there is any danger of kinking, take appropriate precautions (protective tube, thicker hose, etc.). If a particular quick response time of the Locking Unit KFH is required, the following preconditions must be met: • short line distances • fast...

 Open the catalog to page 6

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