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AMROK Centering Dovetail Vices CVD

AMROK Centering Dovetail Vices CVD
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AMROK Centering Dovetail Vices CVD

Product catalog summary
Introduction
The document discusses the AMROK brand, developed by Advanced Machine & Engineering, which focuses on innovative workholding systems to enhance milling performance. AMROK aims to provide transformative solutions for manufacturers across North America.
Overview of Centering Dovetail Vises (CDV)
The document provides a comprehensive guide on Centering Dovetail Vises (CDV) used in 5-axis machining, highlighting their efficiency and adaptability in various operations.
Advantages of CDV
  • Standardization: Ensures uniform preparation, setup, and clamping of parts.
  • Cost Savings: Allows offline part preparation, reducing manufacturing costs and minimizing custom components.
  • Time Savings: Eliminates jaw changeovers and additional components, enabling 5-sided machining and multiple part machining on a single CDV.
  • Ease of Use: Simplifies loading and unloading, requires minimal training, and allows quick addition of jaw assemblies.
  • Scrap Reduction: Prevents distortion and securely holds parts during machining.
Specifications
  • Fits on a standard 2” grid system with precision screws and mounting options.
  • High torque and heavy load capabilities with various jaw widths and heights for different machining needs.
  • Material pre-machined with dovetail cuts and locator pin holes.
  • Vise mounting options include end-to-end mounting for part length accommodation.
Design and Material Options
  • Available in hard coat anodized aluminum and 4340 alloy steel, with options for different jaw angles (15° or 30°).
  • Standard vise sizes range from 3.00" to 6.00" wide and various lengths, with jaw heights from .125" to .375".
  • Special CDV assemblies and replacement parts are available upon request.
Mounting and Assembly
  • Precision locating screws and dowel screws for accurate mounting.
  • Various jaw options and sizes to accommodate different manufacturing needs.
  • Easy setup using centerline or outside locating holes.
Product Overview
The AMROK CDV line offers a complete fixture system with tombstones, grid plates, and customized grids that can be mounted directly onto machine tables, designed to improve machining accuracy and efficiency.
Specifications
The CDV system features locating pins that ensure precise part centering with accuracy beyond 0.001". The pins are available in sizes Ø.4999"–.4995" with heights of .125" and .250" above the top surface, depending on the vise assembly.
Mounting Options
The CDV system supports various mounting configurations, including on-center, between-center, Bridgeport, and T-slot mounting, without the need for a subplate, allowing easy use on both horizontal and vertical machine centers.
Parts List
The document provides a comprehensive list of part numbers for the CDV system, including precision screws and locating pins, essential for assembly and operation.
Contact Information
For further inquiries or to request CAD files, contact AMROK Workholding at 2500 Latham Street, Rockford, IL 61103, or via telephone at 800-225-4263. Additional information is available on their website, www.ame.com.
Conclusion
The CDV system offers a versatile and efficient solution for workholding in machining operations, with customizable options to suit specific requirements. AMROK continues to innovate in the workholding sector, offering solutions that cater to both large industrial operations and small job shops, enhancing precision and efficiency in machining processes.
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Catalog excerpts

AMROK Centering Dovetail Vices CVD-1

Centering Dovetail Vises WORKHOLDING SYSTEM

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AMROK Centering Dovetail Vices CVD-3

New Design. More Possibilities. Here are the advantages of using our CDV: All vises are designed to fit on the industry standard 2” All parts are prepped in the same manner All manufacturing operations are set up the same way All parts are clamped and located the same way center to center hole pattern using Precision Screws and 1/2-13 SHCS (included in each assembly). This grid system mounting allows for between center mounting, on center mounting, Bridgeport mounting, and T-slot mounting; all with no additional subplate for tombstone mounting. The two outside holes and the center hole closest...

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AMROK Centering Dovetail Vices CVD-4

Published Dimensional Tolerances Part centering accuracy of less than .001" depending on the locating hole size machined in the part prepping operation. Ø.4999"–.4995" X .125" tall above top surface (-1 vise assy.) Ø.4999"–.4995" X .250" tall above top surface (-2 & -3 vise assy.) CHOOSE STANDARD VISE SIZES RANGING FROM: .125" tall X .540" wide (-1 vise assy.) .250" tall X .540" wide (-2 vise assy.) All vise bases are 2.000 ±.001 high .375" tall X 1.90" wide (-3 vise assy.) Special CDV assemblies are available upon request. TO P & B OT T O M S U R FA C E / / . 0 0 1 " I N ST E E L & L E S S T...

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AMROK Centering Dovetail Vices CVD-5

Aluminum or Steel Base We offer our CDV assemblies base material in both a choice if you are machining parts made Hard Coat Anodized Aluminum and 4340 Alloy Steel of aluminum or other similar soft material. If pallet load capacity is not an issue and you If you have a pallet load capacity issue as a lot of are machining steel, alloy or cast iron parts we today's small high speed machine center have you recommend you use the standard hardened steel may choose to use the standard CDV. This is a good CDV. Just add "S" to the end of the CDV part number. *Pins, jaws, and center plug are17-4PH stainless...

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AMROK Centering Dovetail Vices CVD-6

Jaw Assembly Replacement Parts All Jaw types are interchangeable for any CDV. They can be used together on the same base as long as the dovetail is prepped for the tallest Jaw you plan to use on the CDV. *Jaws are hardened to 40-45 Rc. #CDV-03JKIT-3-15-D1 B. CENTER PLUG #CDV-03JKIT-1-D3 C. SPRING For 3" Wide Vise: 15º ANGLE (Add -15 to end of part number) Special CDV Jaw assemblies are available upon request. VA R I O U S J AW O P T I O N S A D J U ST TO D I F F E R E N T M A N U FA C T U R I N G N E E D S 30° jaws are used for all vise assemblies numbers shown. For 15° jaws add -15 to the end...

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AMROK Centering Dovetail Vices CVD-7

Vise Assembly Replacement Parts E AS I LY C H A N G E J AW K I T S F O R D I F F E R E N T H E I G H T S PRECISION DOWEL SCREW All components of our CDV are available to be purchased individually. Please contact us for price and delivery. PRECISION CENTER DOWEL SCREW #AMF-87543 Material: 17-4PH Stainless Steel Rc Hardness to 40-45 Material: 17-4PH Stainless Steel Rc Hardness to 40-45 PLUG, C'BORED HOLE

 Open the catalog to page 7
AMROK Centering Dovetail Vices CVD-8

Customized For You, Choose a Vise That Fits. CHOOSE STANDARD VISE SIZES RANGING FROM: With the capability of smaller jaw widths, operators are able to more densely pack parts onto the tombstone, All vise bases are 2.000 ±.001 high Maximum Width. Minimum Width. reducing overall cycle time. PIN SIZES: Ø.4999"–.4995" X .125" tall above top surface (-1 vise assy.) Ø.4999"–.4995" X .250" tall above top surface (-2 & -3 vise assy.) STA N D A R D J AW S I Z E S R A N G I N G F R O M : .125" tall X .540" wide (-1 vise assy.) .250" tall X .540" wide (-2 vise assy.) .375" tall X 1.90" wide (-3 vise assy.)...

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AMROK Centering Dovetail Vices CVD-9

CDV Options CDV assemblies are available in a variety of sizes and jaw styles so you can customize your vise to clamp and hold parts of all sizes. Mount the CDV on a tombstone or machine pallet directly for horizontal machining or vertical machining. We designed the CDV to accomodate the industry standard 2 inch grid. PA RT N U M B E R S U F F I X G U I D E C DV - 0 3 0 2 0 3 - 1 | Hard coat aluminum base x30° Jaw (S)= Steel ( 1 5 ) = 15° Standard with no suffix is Hard Coat Aluminum Bases with 30° Jaws Workholding Systems for Gripping Work Size 3" wide x 2" high x 3" long Size 3" wide x 2" high...

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AMROK Centering Dovetail Vices CVD-10

More Options For Flexibility Part centering accuracy of less than .001" depending on the locating hole size machined in the part prepping operation. PIN SIZES: Ø.4999"–.4995" X .125" tall above top surface (-1 vise assy.) Ø.4999"–.4995" X .250" tall above top surface (-2 & -3 vise assy.) STA N DA R D V I S E S I Z E S W I T H 15° O R 30° J AW S R A N G I N G F R O M : 3.00" wide x 3.00", 5.00", 7.00", 15.00", 23.00" long. 6.00" wide x 5.00", 7.00", 15.00", 23.00" long. All vise bases are 2.000 ±.001 high S TA N D A R D J AW S I Z E S R A N G I N G F R O M : .125" tall X .540" wide (-1 vise assy.)...

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AMROK Centering Dovetail Vices CVD-11

Centering Dovetail Vise Systems Size 6" wide x 2" high x 5" long Size 6" wide x 2" high x 5" long Size 6" wide x 2" high x 5" long Size 6" wide x 2" high x 15" long Size 6" wide x 2" high x 15" long Size 6" wide x 2" high x 15" long Size 6" wide x 2" high x 7" long Size 6" wide x 2" high x 7" long Size 6" wide x 2" high x 7" long Size 6" wide x 2" high x 23" long Size 6" wide x 2" high x 23" long Size 6" wide x 2" high x 23" long Special CDV assemblies are available upon request.

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AMROK Centering Dovetail Vices CVD-12

Get a Grip on Your Work. Our CDV's are a Stress Free Clamping Solution.

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AMROK Centering Dovetail Vices CVD-14

Bundle Packages Centering Dovetail Mounting Options for All Jobs We built the Amrok brand at Advanced Machine & Engineering A . P R E C I S I O N L O C AT I N G S C R E W through our own experience in our own shop. As our engineers have designed innovative work holding systems, we've witnessed them transform the performance of our milling department. That's how AMROK was born. Now we making similar transformations for manufacturers throughout North America. When we're working with industrial giants or small job shops we listen closely to their machining challenges so that we can design and build...

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.