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AMLOCK_RCH Series Hydraulic Rodlock

AMLOCK_RCH Series Hydraulic Rodlock

AMLOCK_RCH Series Hydraulic Rodlock

Product catalog summary
Overview: The AMLOK® RCH Series Rod Clamps are designed for power-off clamping of rods and shafts, utilizing a spring/collet mechanism for actuation and hydraulic pressure for unclamping. These clamps are suitable for holding positions securely post-motion, provided forces do not exceed specified limits.
Specifications: The clamps are compatible with NFPA-style MF1 cylinders and can be mounted on various machine structures. They are constructed with an alloy steel housing and a disc spring-actuated locking mechanism. The clamps lock mechanically and unlock hydraulically, ensuring they lock automatically if hydraulic pressure is lost.
Technical Data: The holding force is dependent on rod diameter and hydraulic pressure, with specifications provided in a technical data chart. The clamps are preset to release at a specified hydraulic pressure, and additional clamps can be added to increase holding force.
Applications: The RCH Series is designed for reciprocating motions, with special units available for rotating motions. Applications include injection molding machines, hydraulic presses, amusement equipment, and more. They are also used in safety-critical applications where SITEMA Safety Catchers are recommended.
Installation and Operation: Proper installation requires ensuring contact surfaces are square and concentric. The clamps are designed for zero side loads, and side loads should be managed with sufficient rod guidance. A proximity switch can be mounted to indicate the "unlocked" condition.
Ordering Instructions: The ordering code includes rod size, cylinder bore size, release pressure, and options for proximity switches. Detailed dimensions and specifications are provided for various configurations.
Assembly and Maintenance: Assembly instructions emphasize avoiding side loading and ensuring proper alignment. The system should be bled of air to prevent issues such as dieseling. An automatic air bleed valve is recommended to maintain system integrity.
Warranty: The AMLOK RCH units are warranted against defects in materials and workmanship for one year or one million cycles, whichever comes first.
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Catalog excerpts

AMLOCK_RCH Series Hydraulic Rodlock-1

NFPA Style Hydraulic Rod Clamps RCH SERIES ROD LOCKS

 Open the catalog to page 1
AMLOCK_RCH Series Hydraulic Rodlock-2

The AMLOK® Rod Clamp has been developed to provide power-off clamping of rods and shafts. The type RCH Rod Clamps are actuated by a spring/ collet mechanism and unclamped by hydraulic pressure. These rod clamps are designed to clamp components after the motion has stopped and to hold the position securely as long as the forces do not exceed the table values. For braking applications, contact the factory. For air applications, call or visit www.ame.com for a pneumatic AMLOK® RLN catalog. When the potential for personal injury exists, or when life is in danger, SITEMA Safety Catchers are to be...

 Open the catalog to page 2
AMLOCK_RCH Series Hydraulic Rodlock-3

CLAMP/UNCLAMP RESPONSE TIME The AMLOK® clamps in 100msec and unclamps in 100msec, for a total cycle time of 200msec. These response times were calculated with a fast response solenoid valve located at the lock port and zero back pressure. MAXIMUM CYCLES PER SECOND Theoretically, an AMLOK® Rod Clamp can cycle five times per second. However, since an AMLOK® is designed to average one million cycles, frequent and repetitive cycling will reach 1,000,000 cycles in a shorter time. OTHER APPLICATIONS INCLUDE > Injection molding machines > Hydraulic presses > Amusement equipment > Theatrical equipment...

 Open the catalog to page 3
AMLOCK_RCH Series Hydraulic Rodlock-4

CLAMPED > Hydraulic pressure off > Zero back pressure UNCLAMPED > Hydraulic pressure at minimum > Release pressure not to exceed 3000 psi FOR HEAD RECTANGULAR FLANGE MOUNT (NFPA MF1 OR MF5) Ml 2x1 PORT FOR OPTIONAL PROXIMITY SWITCH (INDICATES UNCLAMPED CONDITION) Note: Contact Advanced Machine for other mounting styles. Example: RCH - 100 250 - 150 N 1.00” Rod - 2.50” Cylinder Bore 1500 PSI Release Pressure No Proximity Switch Movement in Load A direction is zero. Movement in Load B direction is .012” maximum when clamp is fully locked. RCH - XXX XXX Rod Size - X.XX (Inches) Cylinder Bore Size...

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AMLOCK_RCH Series Hydraulic Rodlock-5

1 Maximum hydraulic release pressure: 3000 psi. 3 Rod tolerances that exceed these limits will affect the holding force. 2 Other sizes available upon request. 4 Holding forces are based on dry or mineral-oil lubricated shafts. Dimensions are subject to change without notice.

 Open the catalog to page 5
AMLOCK_RCH Series Hydraulic Rodlock-6

NOTE: When assembling the AMLOK® Rod Clamp, take precaution not to induce side loading. 1. Temporarily connect a flexible hose to a release pressure port of the AMLOK® Rod Clamp and apply specified hydraulic release pressure. 2. Line up the counter-bored end toward the mounting surface of the hydraulic cylinder or housing and slide the rod clamp over the rod to be clamped. 3. Align mounting holes, proximity switch, hydraulic pressure and breather plug to the proper location. 4. Release hydraulic pressure. 5. Bolt AMLOK® to cylinder or other mounting surface. 6. Pressurize the Rod Clamp to the specified...

 Open the catalog to page 6
AMLOCK_RCH Series Hydraulic Rodlock-7

SPECIFICATIONS FOR OPTIONAL PROXIMITY SWITCH (INDICATES ‘UNCLAMPED’ POSITION) AMLOK® PROXIMITY SWITCH SETTING 1. Set the AMLOK® to the undamped “pressure applied” position. 2. Screw the proximity switch (incl. Lock tooth washer) into the designated M12 x 1 proximity switch hole, until it contacts the piston flange. 3. Unscrew (back off) the proximity switch approximately 1 turn. While holding the proximity switch in the set position, tighten the locking nut using 15 ft. lbs. of torque. Final adjustment may be necessary to achieve desired results. 4. With the electrical power in the off position,...

 Open the catalog to page 7
AMLOCK_RCH Series Hydraulic Rodlock-8

YOUR ONE SOURCE SOLUTION FOR MACHINE TOOL COMPONENTS ML ADVANCED MTIV MACHINE A ENGINEERING CO. Innovative People, Products and Processes At AME, innovation is part of our culture. You can see the result in our processes, partnerships, people and services — and in the precision engineered components, machines and services showcased here. Learn more about AME and our innovative approach to precision machining, call 815-962-6076. www.ame.com IIIIIHENNIG global excellence In machine protection Perfect Machine Protection. For 50 years, AME’s sister company, Hennig, has been designing and producing...

 Open the catalog to page 8

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