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BoilerSpection Datasheet

BoilerSpection Datasheet

BoilerSpection Datasheet

Product catalog summary
Overview
The BoilerSpection™ SD thermal imaging system by Advanced Energy Industries, Inc. is designed for continuous, real-time imaging in harsh environments such as boilers, furnaces, and kilns. It aims to enhance efficiency, improve emissions, and reduce operating costs through advanced optics, infrared cameras, and remote control software.

Product Highlights
  • Reduces unnecessary cleanings to capture lost boiler capacity.
  • Improves heat transfer efficiency by monitoring slag and ash buildup.
  • Lowers maintenance costs by identifying large deposits before they cause damage.
  • Optimizes fuel-switching by measuring ash rate and uniformity.
  • Manages combustion by tracking ash deposit uniformity.

Specifications
  • Infrared Camera: Narrowband 3.9 µm wavelength, 320 x 240 resolution, uncooled focal plane array VOx microbolometer, IP66 housing with vortex air cooling, 500 to 1600°C measurement range.
  • Lens: Stainless steel with air cooling purge, 50° x 38° field of view, manual focus, sapphire window tip with air purge shield.
  • Facility Requirements: 110 to 240 VAC power, NEMA 4 / IP65 electrical cabinets, 20 to 30 scfm air supply at 80 psi per camera.
  • Networking: Supports up to 24 cameras with a single controller, 100 Base T Ethernet connection, fiber optic link to control room.

Installation
The system can be installed during operation or outages, with options for weld-on or bolt-on mounting plates. It requires specific facility connections and distances between components.

Available Options
  • LumaSpec RT web server for remote data broadcasting.
  • I/O and relay outputs for DCS, PLC, or cleaning equipment triggers.
  • Interface for third-party historical archiving programs.
  • OPC and Modbus support, RAID memory systems.
  • Installation, maintenance, and training services.
See more

Catalog excerpts

BoilerSpection Datasheet-1

Infrared camera system for continuous temperature measurement and monitoring in boilers and furnaces from 500 to 1600°C (932 to 2912°F). The BoilerSpection™ SD thermal imaging system provides continuous, real-time, through-flame imaging plus is resilient and robust enough to withstand the harshest conditions. Plant operators need a view inside the boiler, furnace or kiln to increase efficiency, improve emissions, and lower operating costs. BoilerSpection includes state-of-the-art optics, infrared cameras, an auto-retraction device, networking components and software to control the entire system remotely. The LumaSpec RT software is a powerful tool for analysis and historical trending, outputs to automation and DCS, along with a real-time web server to broadcast images over the plant’s network. Infrared image from BoilerSpection SD system in grayscale color palette PRODUCT HIGHLIGHTS  Capture lost boiler capacity by reducing unnecessary cleanings Infrared image in LumaSpec RT software  Increase efficiency by improving heat transfer with precise knowledge of slag and ash buildup  Lower maintenance costs by optimizing cleaning and identifying large deposits (clinkers) before they cause damage to boiler tubes  Optimize fuel-switching by directly and accurately measuring ash rate and uniformity as fuel changes  Manage combustion by tracking uniformity of ash deposits

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BoilerSpection Datasheet-2

Available Options ■ LumaSpec RT web server functionality for remote broadcasting of data over plant network(s) ■ I/O outputs and relay outputs for DCS, PLC, or connection to trigger cleaning equipment ■ Interface for 3rd party plant historical archiving programs ■ OPC and Modbus Support (Serial and IP) ■ RAID memory systems ■ Service offerings: installation, maintenance, and training

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BoilerSpection Datasheet-3

BOILERSPECTION SD DIMENSIONS SYSTEM INSTALLATION The BoilerSpection system can be installed and commissioned either while the boiler is operating or during an outage. The cameras system mounts to the furnace wall via a mounting plate. Advanced Energy offers a choice of weld-on or bolt-on mounting plates. Exact dimensions can be customized by request. The standard BoilerSpection system has the following requirements: ■ Facility connections ■ Ports with a 2” (50 mm) clearance ■ Less than 330’ (100 m) distance between cameras and the field switch cabinet ■ Less than 820’ (250 m) distance from field...

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BoilerSpection Datasheet-4

BOILERSPECTION SYSTEM CONFIGURATION Field Switch Cabinet Ethernet Fiber Optic Control Room 2 BoilerSpec Advanced Energy For international contact information visit advancedenergy.com. [email protected] +1 970 221 0108 PRECISION | POWER | PERFORMANCE Specifications are subject to change without notice. Not responsible for errors or omissions. ©2019 Advanced Energy Industries, Inc. All rights reserved. Advanced Energy®, BoilerSpection™, LumaSpec™, and AE® are U.S. trademarks of Advanced Energy Industries, Inc.

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.