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Z-Form® Zero Clearance Bolt & Sleeve Assembly

Z-Form® Zero Clearance Bolt & Sleeve Assembly

Z-Form® Zero Clearance Bolt & Sleeve Assembly

Product catalog summary
Introduction
The Z-Form™ Zero Clearance Bolt & Sleeve Assembly by Acument® Global Technologies is designed to eliminate clearance in bolted joints, preventing lateral slippage and enhancing joint durability. This assembly is particularly beneficial in applications subjected to high shear loads.

Features and Benefits
  • Features: Includes a sleeve expanding shoulder and a retained deformable sleeve, ensuring a zero clearance joint interface.
  • Benefits: Provides high torque capacity, prevents lateral slippage, and allows for fewer or smaller fasteners in various applications.

Specifications
The assembly is available in standard sizes ranging from M6 to M12.

Industry Applications
  • Drive Trains
  • Flywheels
  • Floating Axle Hubs
  • Brake Systems
  • Ring Gears
  • Transmission Housings
  • Flex Plates
  • Bearing Caps
  • Suspension Components

Performance
In a customer validation test, the Z-Form™ Assembly significantly outperformed existing fasteners, achieving 18 times the number of reversing cycles, allowing for fewer or smaller fasteners while maintaining joint integrity.

Acument® Engineering Services
Acument® offers various engineering services to enhance product value and reduce costs:
  • Value Analysis/Value Engineering (VA/VE): A systematic approach to eliminate unnecessary costs while improving process efficiency and product quality.
  • Fastener Consolidation Program: Simplifies bill structure and reduces part management costs.
  • Line Touch: Focuses on solving specific problems in assembly lines.
  • Cost Reduction: Optimizes part design to meet price reduction targets.
  • Benchmarking: Reviews similar products to provide the best solutions.
  • Product Assembly Map: Analyzes finished products to determine optimal fastening solutions.
  • Product Teardown: Conducts disassemblies to reduce costs and improve quality.
  • Line Review: Aims to increase value by reducing assembly costs and enhancing product quality.

Contact Information
Acument® Global Technologies North America, 6125 Eighteen Mile Road, Sterling Heights, Michigan, 48314. Visit acument.com or acumentnorthamerica.com for more information.
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Catalog excerpts

Z-Form® Zero Clearance Bolt & Sleeve Assembly-1

Z-Form Zero Clearance Bolt & Sleeve Assembly Acument® Global Technologies Quality first. Engineered to last.® Zero clearance. Zero Slip. Typical bolted joints require clearance to accommodate machining tolerances and rely solely on clamp load to prevent joint slip. In joints subjected to high shear loads, traditional bolted joint assemblies may not be capable of keeping the clamped components from moving laterally in relation to each other. Dowel pins and locating sleeves are traditionally used to resist these shear loads. The Z-Formٙ Assembly consists of a shoulder bolt with a pre-assembled deformable sleeve which, when installed completely eliminates clearance between the bolt and the through hole in the clamped component. This increases resistance to slippage, retains clampload and extends gasket/seal life. Features Sleeve expanding shoulder Օ Retained deformable sleeve Zero clearance joint interface Benefits Օ Extremely high level of torque capacity for drive line joints Prevents lateral slippage in joints subjected to high shear loads Օ Allows for the use of fewer or smaller fasteners in many applications Specifications Available in standard sizes from M6 through M12 Industry Applications Օ Drive Trains Flywheels Օ Brake Systems Ring Gears Օ Flex Plates Bearing Caps Floating Axle Hubs Transmission Housings Suspension Components Holding the world together. In one customer validation test involving a ring gear application, Z-Formՙ Bolt & Sleeve Assembly outperformed the existing fastener by achieving 18X the number of reversing cycles. As a result, fewer or smaller fasteners may be used while still retaining a longer lived and completely serviceable joint.

 Open the catalog to page 1
Z-Form® Zero Clearance Bolt & Sleeve Assembly-2

Acument® Engineering Services Available for Z-Form Zero Clearance Bolt & Sleeve Assembly Value Analysis / Value Engineering Acument® Global Technologies VA/VE is a cross-functional, highly creative, systematic approach in which cross-disciplined Acument® engineers interact directly with your team to help you eliminate or prevent unnecessary costs. However, Acument® VA/VE means much more than cost reduction. Acument® VA/VE engineers work directly with your team to effect changes that while reducing overall costs will improve the process efficiency and/or product quality. Acument® offers seven...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.