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Plastite® 45 Thread-Forming Fastener

Plastite® 45 Thread-Forming Fastener

Plastite® 45 Thread-Forming Fastener

Product catalog summary
Overview
The Plastite® 45 Thread-Forming Fastener is engineered for use in less-compressible plastics, offering high resistance to strip-out and pull-out. It features a smaller root and major diameter compared to the 48° Plastite, making it suitable for smaller bosses.

Key Advantages
  • Suitable for smaller bosses than Plastite 48 fasteners.
  • Enhances product reliability.
  • Reduces required drive torque in stiffer thermoplastics.

Features & Benefits
  • Tri-roundular configuration minimizes radial stress by allowing displaced material to cold flow back into relief areas.
  • Reduces the possibility of boss failure and eliminates the need for inserts and lock washers.
  • Facilitates the design of thinner bosses.

Specifications
  • Available sizes range from #2 to 3/8" (metric sizes 2 to 8), with other sizes available upon request.
  • Compatible with various head styles and drive systems, including TORX PLUS®.
  • Finish options are available as required.

Applications
  • Ideal for engineering-grade thermoplastics with a flexural modulus over 850,000 p.s.i.
  • The 45° thread profile allows deep penetration into plastic material, generating strong mating threads and resisting vibration loosening.
  • Single lead design and narrow helix angle lower drive and failure torque, creating less stress on the boss.

Dimensional Data
  • Inch sizes and metric sizes are provided with specific C and D dimensions, along with screw length tolerances.

Hole Sizes per Percentage of Thread Engagement
  • Charts are provided for both inch and metric sizes, detailing hole sizes for various percentages of thread engagement.

Boss Design Recommendations
  • The length of engagement should be 2 to 3 times the fastener’s C dimension.
  • Optimal thread engagement should be determined through testing, especially for applications with lower engagement lengths.
  • The nominal hole size should ensure a minimum of 70% thread engagement for optimal performance.
  • The boss's outside diameter should be 2.5 to 3 times the nominal diameter of the screw, with the boss height not exceeding twice the boss O.D.
  • Counterbore width should be slightly larger than the C dimension, with a depth of 1/4 to 1/2 the thread pitch.

Contact Information
Acument Global Technologies, 6125 Eighteen Mile Road, Sterling Heights, Michigan 48314.
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Catalog excerpts

Plastite® 45 Thread-Forming Fastener-1

P L A S T I T E ® 4 5 T H R E A D - F O R M I N G FA S T E N E R The Plastite® 45 fastener is designed 45° thread profile to facilitate thread-forming in less-compressable plastics while providing high resistance to strip-out and pull-out. It has smaller root and major diameters than a 48° Plastite, so it can be used in smaller bosses. tri-roundular configuration Plastite® 45 Fastener KEY ADVANTAGES • Can be used in smaller bosses than Plastite 48 fasteners • Increases product reliability • Lowers required drive torque when fastening stiffer thermoplastics FEATURES & BENEFITS Tri-roundular configuration allows displaced material to cold flow back into relief areas • Minimizes radial stress • Reduces possibility of boss failure relief areas thread-forming lobes Sizes • #2 – 3/8" (metric sizes 2 – 8); other sizes may be available upon request • Eliminates need for inserts and lock washers Head Styles • Can be used with any external or internal head designs; pan, hex washer, and flat styles standard 45° thread profile allows threads to penetrate deeply into plastic material • Generates strong mating threads Drive System • Can use any system, including TORX PLUS® Drive • Increases resistance to strip-out APPLICATIONS Engineering-grade thermoplastics (with a flexural modulus over 850,000 p.s.i.) • Allows design of thinner bosses • Resists vibration loosening • Achieves wide differentials between drive and fail torque Single lead design and narrow helix angle lowers drive torque and failure torque in thermoplastics with a flexural modulus over 850,000 p.s.i. • Creates less stress on the boss

 Open the catalog to page 1
Plastite® 45 Thread-Forming Fastener-2

C dimension measured with Tri-Flute Micrometer D diameter measured with Standard Micrometer DIMENSIONAL DATA – INCH SIZES Nom. Size Thread Pitch (per inch) Screw Length Tolerance under 3/4” over 3/4” (in) (in) DIMENSIONAL DATA – METRIC SIZES Nom. Size Thread Pitch Screw Length Tolerance under 20mm over 20mm (mm) (mm)

 Open the catalog to page 2
Plastite® 45 Thread-Forming Fastener-3

P L A S T I T E ® 4 5 T H R E A D - F O R M I N G FA S T E N E R HOLE SIZES PER PERCENTAGE OF THREAD ENGAGEMENT Inch Sizes Metric Sizes BOSS DESIGN RECOMMENDATIONS The length of engagement (L) should be 2 to 3 times the fastener’s C dimension. Testing should be done to determine optimal thread engagement on any application with a lower length of engagement. add‘l hole depth for length tolerance The nominal hole size (hØ) must be established based on the amount of thread engagement (see chart above). For optimum performance, the hole size should provide a minimum 70% thread engagement. The outside...

 Open the catalog to page 3
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