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COMPACT 95-9-0

COMPACT 95-9-0

COMPACT 95-9-0

Product catalog summary
Introduction
The ACTE COMPACT 95-9-0 heat recuperators are advanced micro gas turbine recuperators designed to enhance efficiency by combining performance, longevity, and compactness. They address the challenge of maintaining a good lifetime while minimizing performance losses due to thermal shocks during turbine start-up or shutdown.

Design and Features
The recuperators feature an annular-shaped heat exchanger with radial collectors and a local pressure retention system. This design reduces thermal inertia differences and manages stress from thermal shocks, extending the lifetime and performance of the recuperators.

Technical Specifications
  • Designed for micro-gas turbines with a power range of 180 to 250 kWe.
  • Projected surface: 107 m².
  • Plates thickness: 3/10 mm.
  • Weight: 320 kg.
  • External diameter: 950 mm; Internal diameter: 325 mm.
  • Connection pipes: DN50.

Performance Estimation Procedure
  1. Trace a vertical line through the exhaust gas flow rate on the graphs.
  2. Read effectiveness from the top graph's black dashed curve.
  3. Determine total pressure drop based on compressed air pressure.
  4. Read air pressure drop from the bottom graph.
  5. Read exhaust gas pressure drop from the black dashed curve.

Example Calculation
For an exhaust flow rate of 1.5 kg/s and air pressure of 6 bars:
  • Effectiveness: 89.7%
  • Total pressure drop: 5%
  • Air side pressure drop: 7500 Pa
  • Gas side pressure drop: 3600 Pa

Additional Configurations
Exchangers can be configured in line or parallel to optimize heat recovery and manage pressure drops. Using two smaller exchangers in parallel can be cost-effective and reduce production time.

Contact Information
ACTE-SA, Rue Gilles Magnée, 92/1, 4430 Ans, Belgium. Tel: +32 4 247 11 24, Fax: +32 4 247 21 87, Email: [email protected]
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Catalog excerpts

COMPACT 95-9-0-1

When innovation Acts for savings Technical datasheet The ACTE COMPACT-type heat recuperators are at the cutting edge of micro gas turbine recuperator technology. As these dedicated heat exchangers combine performance, lifetime extension and compactness, optimising micro gas turbine efficiency turns to be easier and sustainable. Thermal shocks and lifetime: the problem with flat plates The main challenge in designing heat recuperators for small gas turbines is ensuring a good lifetime while preventing significant performance losses due to thermal shocks in the transient i.e. when the gas turbine is starting or stopping. This issue can be attributed to the main component of every plate heat exchanger: the pressure retention system. In order to warrant the heat exchanger pressure resistance, heavy parts are frequently used to hold all the plates in contact. However, those heavy parts have a higher thermal inertia that generates mechanical conflicts with the honey comb primary surface structure. COMPACT heat recuperators: the benefits from the curvature Whereas the deformation direction of a flate plate can’t be determined in advance, the curvated one is predictable and constant. That is the reason the COMPACT range combines an annular shaped heat exchanger with radial collectors and a local pressure retention system. Thanks to this specific mix, ACTE heat recuperators provide an extended lifetime and high performances by reducing the difference in spare parts thermal inertia and managing the stress due to the thermal shocks involved. COMPACT 95-9-0: heat recovery for micro gas turbine from 180 kWe ACTE Recuperator (Compact HX) ACTE and the heat recovery breath Generator Combustion chamber Gas-to-air heat exchanger Designed for micro-gas turbines within a power range from 180 to 250 kWe

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COMPACT 95-9-0-2

Heat exchanger overview Mechanical features: Size and weight: Primary exchange surface: External diameter: 950 mm Internal diameter: 325 mm Connexion pipes: DN50 Projected surface: 107 m² Plates thickness: 3/10 mm Weight: 320 kg Technical features: To estimate your recuperator performances, please apply the 5-stages procedure below. 1. 1,5 kg/s 2. 87,7% 3. 5% 1. Trace a vertical straight line through the two graphs corresponding to the exhaust gas flow rate. 2. On the top graph, read the effectiveness from the black dashed curve and the left axis. 3. Depending on the pressure of the compressed...

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COMPACT 95-9-0-3

Computation notes: In the here above charts, the curves are designed with an equivalent gas and air flow rate The total pressure drop are computed as follows: ^Ptot The recuperator thermal power and the outlet temperature can be computed from the charts by resolving the following equations: Q = E - Mar - Cpajr - CTi(liBas - T^) Q = Mar " Cpair - (T^air ~ Tm.air) Q = Mgas - cpgas - (Tin ga£ - Toutigas ) where: the flow rates are in [kg/s], the heat capacity in [J/(kg.K] and the temperature in [C] or [K]

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COMPACT 95-9-0-4

When innovation Acts for savings... Exchangers in parallel: If the drop in pressure on the fumes is too great, it is always possible to put two exchangers in parallel, which will have the effect of dividing the fume flow rate by two. The thermal power recovered then represents twice the power given by the graph. The liquid flow rate to be taken into account is also twice that given by the graph. A quick tip: using two smaller heat exchangers in parallel might be a smarter solution than developing a full tailored one. As a matter of fact this implies lower costs and a shorter production time....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.