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COMPACT 70-7-0

COMPACT 70-7-0

COMPACT 70-7-0

Product catalog summary
Introduction
The ACTE COMPACT-type heat recuperators represent advanced technology in micro gas turbine recuperators, focusing on performance, longevity, and compactness to enhance turbine efficiency sustainably.

Design Challenges and Solutions
The primary challenge in designing these recuperators is ensuring durability while minimizing performance loss due to thermal shocks during turbine start-up or shutdown. Traditional designs use heavy pressure retention systems that conflict with the primary surface structure due to thermal inertia. The COMPACT range addresses this by using an annular-shaped heat exchanger with radial collectors and a local pressure retention system, reducing thermal stress and extending the device's lifespan.

Technical Specifications
  • Designed for micro gas turbines with power ranges from 80 to 120 kWe.
  • Projected surface: 56 m²
  • Plates thickness: 3/10 mm
  • Weight: 175 kg
  • External diameter: 725 mm
  • Internal diameter: 275 mm
  • Connection pipes: DN40

Performance Estimation Procedure
  1. Trace a vertical line through the exhaust gas flow rate graphs.
  2. Read effectiveness from the top graph's black dashed curve.
  3. Determine total pressure drop based on compressed air pressure.
  4. Read air pressure drop from the bottom graph.
  5. Read exhaust gas pressure drop from the black dashed curve.

Example Calculation
For an exhaust flow rate of 0.75 kg/s and air pressure of 6 bars:
  • Effectiveness: 91.5%
  • Total pressure drop: 4.3%
  • Air side pressure drop: 6000 Pa
  • Gas side pressure drop: 3600 Pa

Exchanger Configurations
  • In Line: If pressure drop is acceptable, a second exchanger can be added to increase heat recovery.
  • In Parallel: If pressure drop is too high, two exchangers in parallel can halve the fume flow rate, doubling thermal power recovery.

Additional Notes
  • Graphs provide preliminary technical validation; contact ACTE for detailed technical support.
  • For applications involving hot gas reheating or steam generation, direct consultation is recommended.

Contact Information
ACTE-SA, Rue Gilles Magnée, 92/1, 4430 Ans, Belgium. Tel: +32 4 247 11 24, Fax: +32 4 247 21 87, Email: [email protected]
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Catalog excerpts

COMPACT 70-7-0-1

When innovation Acts for savings Technical datasheet The ACTE COMPACT-type heat recuperators are at the cutting edge of micro gas turbine recuperator technology. As these dedicated heat exchangers combine performance, lifetime extension and compactness, optimising micro gas turbine efficiency turns to be easier and sustainable. Thermal shocks and lifetime: the problem with flat plates The main challenge in designing heat recuperators for small gas turbines is ensuring a good lifetime while preventing significant performance losses due to thermal shocks in the transient i.e. when the gas turbine is starting or stopping. This issue can be attributed to the main component of every plate heat exchanger: the pressure retention system. In order to warrant the heat exchanger pressure resistance, heavy parts are frequently used to hold all the plates in contact. However, those heavy parts have a higher thermal inertia that generates mechanical conflicts with the honey comb primary surface structure. COMPACT heat recuperators: the benefits from the curvature Whereas the deformation direction of a flate plate can’t be determined in advance, the curvated one is predictable and constant. That is the reason the COMPACT range combines an annular shaped heat exchanger with radial collectors and a local pressure retention system. Thanks to this specific mix, ACTE heat recuperators provide an extended lifetime and high performances by reducing the difference in spare parts thermal inertia and managing the stress due to the thermal shocks involved. COMPACT 70-7-0: heat recovery for micro gas turbine from 80 kWe ACTE Recuperator (Compact HX) ACTE and the heat recovery breath Generator Combustion chamber Gas-to-air Designed for micro gas turbines within a medium power range from 80 to 120 kWe.

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COMPACT 70-7-0-2

Heat exchanger overview Mechanical features: Size and weight: Primary exchange surface: External diameter: 725 mm Internal diameter: 275 mm Connexion pipes: DN40 Projected surface: 56 m² Plates thickness: 3/10 mm Weight: 175 kg Technical features: To estimate your recuperator performances, please apply the 5-stages procedure below: 1. 0,75 kg/s 2. 91,5% 1. Trace a vertical straight line through the two graphs corresponding to the exhaust gas flow rate. 2. On the top graph, read the effectiveness from the black dashed curve and the left axis. 3. Depending on the pressure of the compressed air,...

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COMPACT 70-7-0-3

Flow rate [kg/s| Computation notes: In the here above charts, the curves are designed with an equivalent gas and air flow rate The total pressure drop are computed as follows: ^Ptot The recuperator thermal power and the outlet temperature can be computed from the charts by resolving the following equations: Q = E - Mar - Cpajr - (TirMias - T^) Q = M3r - Cpair - (Totftair - Tmajr) Q = Mga£ - cpgas " (Tjn.gas ~ Touti9as ) where: the flow rates are in [kg/s], the heat capacity in [J/(kg.K] and the temperature in [C] or [K]

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COMPACT 70-7-0-4

When innovation Acts for savings... Exchangers in parallel: If the drop in pressure on the fumes is too great, it is always possible to put two exchangers in parallel, which will have the effect of dividing the fume flow rate by two. The thermal power recovered then represents twice the power given by the graph. The liquid flow rate to be taken into account is also twice that given by the graph. A quick tip: using two smaller standard heat exchangers in parallel might be a smarter solution than developing a full tailored one. As a matter of fact this implies lower costs and a shorter production...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.