Automated Finishing System
19Pages

Designer and builder of automated systems for: > ◗ Centerless Grinding > ◗ Robotic Finishing > ◗ Flat Stock Grinding (Strip and Coil) > ◗ Custom Turnkey Finishing Solutions BUFFINGPOLISHINGGRINDINGDEBURRINGMICROPOLISHING >

Heavy Stock Removal for rough belt grinding withstock removal of .030 in.to .060 in.(0.75mm Ֆ 1.50mm) on outer diameter of tubes and bars Tolerance Grinding / Sizing from 3 to 100 feet perminute (FPM) (1.0 Ֆ 30.0 meters per minute) Fine Polishing and Final Finishing with surfacefinishes from 2 to 20 micro-inches (50 Ֆ 100 microns) Ra. Surface finishes below 1.0 in.(.25 յm) are achievable Deburring with abrasive belts,wheels,brushes,andnylon abrasive products at 5 to 30 feet per minute (1.6 Ֆ 10 meters per minute) Decorative Finishing (buffing,polishing,and satinfinishing) from 10 to 80 feet...

◗ Removal of the casting gate with abrasive belts ◗ Grinding of the casting form with abrasive belts ◗ Abrasive belt polishing ◗ Cut and color buffing ◗ Ultra-high color buffing ◗ Removal of flash on forged hip stems with abrasive belts ◗ Complete finishing:hip stem,hip ball and cup,ascetabular hip shell Heat monitoring allows automatic process modification toreduce effects of excess heat. Monitoring and modification of process parameters Speeds up the program development process and increasesutilization of the robotic finishing system.Programs forcomplex parts and shapes are created and...

◗ Edge radiusing and blending ◗ Brush deburring ◗ Hard tool deburring ◗ Flash removal on forged parts ◗ Removal and blending of gates and pins ◗ Airfoil polishing before and after milling ◗ Bright buffing > Media life management and control Monitoring and modification of process parameters .Off-line programming and simulation (Roboguide) Automatic media wear compensation software ensuresconsistent performance throughout the life of belts,brushes and buffs by adjusting cell process parameters (such as cutting rate and force) to match the performance and life span of the media.Media life...

◗ Corrective grinding ◗ Salvage grinding ◗ Hairline finishing ◗ Decorative grinding:#3 & #4 SS Finishes ◗ Polishing ◗ 3 to 50 meters per minute (typical) > Contact Roll drives the abrasive belt against the material.The hardness and groove pattern of the contact roll play asignificant role in the amount of stock removed and the surface finish of the stainless steel strip.Contact Rollcoverings include neoprene,polyurethane or buna-nӔformineral oil and water soluble oil. Billy Roll applies work pressure to the stainless steelstrip against the contact roll and abrasive belt.Tilt adjustment...