Overview: Acme Electric is a leading manufacturer of power conversion and conditioning equipment, specializing in transformers for industrial, commercial, and OEM applications. The company is known for its quality, service, and technical expertise.
Product Range: Acme Electric offers a wide range of low voltage dry type
distribution transformers, industrial
control transformers, and power quality equipment. Their products comply with UL, CSA, CE, NEMA, ANSI, and IEEE standards, suitable for various applications including power distribution and harmonic condition mitigation.
Facilities: The headquarters in Menomonee Falls, WI, includes engineering and management staff, with a power laboratory for testing. Manufacturing is conducted in an ISO 9001 facility in Monterrey, Mexico, with certified test labs.
Distribution and Support: Acme Electric distributes products through eight warehouses across the U.S. and offers technical support with over 100 years of combined experience.
Key Sections:- Selection Guide: Guidance on selecting transformers is provided on pages 83-84.
- General Purpose Low Voltage Transformers: Detailed specifications and wiring diagrams are on pages 84-85.
- Harmonic Mitigating Transformers: Information on transformers for non-linear loads is on pages 34-35.
- Industrial Control Transformers: The Finger/Guard® series is described on pages 76-79.
- Power Conditioning Products: True-Power® Constant Voltage Regulators are introduced on pages 114-116.
Technical Information: The catalog includes sections on
transformer types, selection steps, construction features, and technical specifications.
Transformer Types and Characteristics: Insulating and isolating transformers focus on isolation, while shielded transformers reduce transient noise. Autotransformers have connected primary and secondary windings.
Operating Transformers at Different Voltages: Transformers can operate below nameplate voltage, reducing kVA capacity. Operating above rated voltage is not recommended.
Frequency Considerations: Transformers rated below 1 kVA can operate at 50 Hz, but larger ones should not due to increased losses.
Reverse Connection of Transformers: ACME dry-type distribution transformers can be reverse connected without kVA loss, with limitations based on kVA size.
Single Phase and Three Phase Applications: Single-phase transformers can be used on a three-phase source but cannot develop three-phase power from a single-phase source.
Transformer Selection: Selection involves determining primary voltage, secondary voltage, capacity in volt-amperes, and whether taps are needed.
Insulation and Temperature Considerations: Different insulation classes correspond to different temperature levels. Overloading leads to excessive temperatures and potential failure.
Impedance and Its Importance: Impedance limits current and is crucial for determining the interrupting capacity of protective devices.
Regulation and Temperature Rise: Voltage regulation is the difference between no-load and full-load voltage. Temperature rise refers to the increase of windings above ambient temperature.
Certification and Standards: Most ACME transformers are U.L. listed and CSA certified, meeting rigorous standards.
Specifications and Components: Transformers require exciting current, which varies based on size. Small transformers need about 10% exciting current, while larger ones require 0.5% to 4%.
Phase Conversion: Transformers cannot convert three-phase power to single-phase while maintaining a balanced load.
Applications for Air Cooled Transformers: Suitable for motor loads, handling inrush currents well.
Sizing Transformers for Motors: Calculate the minimum transformer kVA using the formula: Running Load Amperes x 1.73 x Motor Operating Voltage / 1000.
Industrial Control Applications: Industrial control transformers are designed for better regulation under high inrush currents.
Balanced Loading: For three-phase transformers, ensure no phase exceeds its capacity to avoid failure.
Typical Transformer Applications: Used for high voltage distribution, insulating circuits, and noise protection.
Enclosure Types: Type 1 is for indoor use, Type 2 offers limited protection against water and dirt, and Type 3R is for outdoor use.
Steps for Selecting Transformers: Determine load requirements and supply voltage. Choose a transformer with matching primary and secondary voltages and sufficient kVA capacity.
Example Calculations: For single-phase loads, calculate kVA using Volts x Amps / 1000. For three-phase loads, use Volts x Amps x 1.73 / 1000.
Transformer Selection and Specifications: Guidelines for selecting and specifying transformers, focusing on three-phase transformers.
Full Load Current and kVA Calculations: Tables are provided to calculate full load current in amperes for three-phase circuits and motors.
Transformer Features and Installation: Features of various transformer types, including encapsulated and ventilated transformers.
Applications and Environmental Considerations: Designed for harsh industrial locations and corrosive environments.
Selection Charts and Dimensions: Detailed specifications, including dimensions, weight, and mounting types for various transformer models.
Compliance and Standards: All transformers meet or exceed standards set by NEMA, ANSI, and OSHA.
Overview: Detailed specifications for dry-type distribution transformers, including dimensions, mounting types, and compliance notes.
Specifications: Lists transformers with different kVA ratings, dimensions, and weights.
Key Sections:- Group F: 316 stainless steel encapsulated transformers with 480 Delta primary volts and 208Y/120 secondary volts.
- Group G: Transformers with 480 Delta primary volts and 240 Delta/120 tap secondary volts.
- Group I: Transformers with 480 Delta primary volts and 480Y/277 secondary volts.
- Group J: Transformers with 600 Delta primary volts and 208Y/120 secondary volts.
- Group M: Transformers with 600 Delta primary volts and 480Y/277 secondary volts.
- Group Q: Transformers with 240 Delta primary volts and 480Y/277 secondary volts.
- Group T: 50 Hz transformers with 380 Delta primary volts and 220Y/127 secondary volts.
- Group U: 50 Hz transformers with 440 Delta primary volts and 220Y/127 secondary volts.
- Group V: Transformers with 190/200/208/220/240 Delta primary volts and 400Y/231 secondary volts.
Auto-Transformers: Covers auto-transformers with primary voltages of 600 or 480 volts and secondary voltages of 480 or 380 volts.
Notes: Includes notes on TP1 compliance, encapsulation, and mounting options.
Overview: Detailed specifications and descriptions of various transformer models, focusing on their dimensions, weight, and electrical characteristics.
Specifications: Lists transformers with primary voltages of 480 Delta and secondary voltages of 208Y/120, operating at 3-phase, 60 Hz.
Non-Linear Load Isolation Transformers: Designed to handle non-linear loads, producing non-sinusoidal current or voltage waveforms.
Drive Isolation Transformers: Specifically designed for AC and DC motor drive applications.
Key Features: TP1 compliant, indicating energy efficiency.
Applications: Suitable for use with linear and non-linear loads, including computer power supplies, motor drives, and lighting systems.
Drive Isolation Transformers:- Specifications: Lists various models with details on dimensions, weight, and mounting options.
- Construction: Use copper or aluminum windings, with epoxy encapsulated or ventilated enclosures.
- Mounting: Options include wall and floor mounting.
AC Line Reactors:- Purpose: Protect equipment from line disturbances.
- Features: Include gapped iron core inductors and precision wound copper coils.
- Benefits: Protects against voltage drops and reduces harmonic distortion.
Industrial Control Transformers:- Function: Provide safe control voltage for electromagnetic devices.
- Selection Process: Involves determining supply circuit voltage and frequency.
Overview: Detailed specifications and guidelines for selecting and using industrial control transformers, focusing on Acme Electric's TA and TB Series.
Specifications: Dry-type, step-down models with isolated secondary control circuits for safety.
Voltage Regulation: Exceeds NEMA standards for voltage regulation.
Features: Include precision wound coils and primary and secondary fuse kits.
Fuse Sizing: Provides detailed charts for sizing primary and secondary fuses.
Installation Instructions: Instructions for mounting primary and secondary fuse kits.
Applications: Suitable for use with motor starters, contactors, solenoids, timer circuits, relays, control panels, and robotics.
Data Tables: Includes tables listing typical inrush and sealed VA ratings for various contactor sizes and brands.
Overview: Detailed specifications and information on ACME Electric's industrial control transformers, specifically the TA and TB series, as well as the AE and CE series.
Specifications: Lists various models with their respective VA ratings, dimensions, and shipping weights.
Features: Include full encapsulation, high voltage regulation, and copper windings.
Protective Devices: Outlines the availability of secondary and primary fuse kits.
Applications: Suitable for use in harsh environments and control panels.
Additional Information: Includes wiring diagrams and dimensional drawings for the TA and TB series transformers.
Overview: Detailed specifications and dimensions for ACME Electric's industrial control transformers, specifically the TA Series Open Core & Coil and AE/CE Series.
Specifications: Lists transformers with different VA ratings, catalog numbers, and their corresponding dimensions.
Voltage Details: Designed for various primary voltages with secondary voltages of 120/115/110.
Fuse Sizing Charts: Includes recommended ratings for current limiting midget and Class CC fuses.
Wiring Diagrams: Detailed wiring diagrams for various AE and CE series models.
Accessories: A list of available fuse kits and accessories is provided.
Key Data: Tables provide critical data on transformer dimensions, mounting slots, and shipping weights.
Overview: Detailed information about Acme's FINGER/GUARD® Industrial Control Transformers, highlighting their advanced design and compliance with industry standards.
Specifications: Use copper windings, high-permeability silicon steel cores, and 130°C (Class B) insulation.
Features: Include high-quality silicon steel lamination and precision wound coils.
CE Marking: Indicates compliance with European safety, health, and environmental protection standards.
Product Range: Includes selection charts for various transformer models.
Fuse Sizing: Recommended fuse sizes for current limiting Class CC and Midget fuses.
Low Voltage Lighting Transformers: Emphasize safety, efficiency, and ease of installation.
Conclusion: Acme's transformers are designed to meet high safety and performance standards.
Overview: Detailed specifications and information on Buck-Boost Transformers, focusing on their applications, specifications, and advantages.
Specifications: Designed to adjust line voltage by 5-20%.
Applications: Used in scenarios where supply voltage is either too high or too low.
Advantages: More efficient, smaller, lighter, and cost-effective compared to standard isolation transformers.
Limitations: Do not provide circuit isolation or create a neutral.
Technical Data: Includes a detailed chart listing various transformer models.
Wiring Diagrams: Illustrate how to connect Buck-Boost Transformers for different input and output voltage configurations.
Selection and Installation: Outlines steps for selecting the appropriate transformer.
Safety Considerations: Do not present the typical safety hazards associated with autotransformers.
Overview of Transformers: Discusses the differences between autotransformers and isolation transformers.
3 Phase Connections: Various configurations for input and output connections are outlined.
Sound Levels: Buck-boost transformers are quieter than standard isolation transformers.
Cost and Life Expectancy: More cost-effective, offering savings of over 75% compared to insulating transformers.
National Electrical Code (NEC) Compliance: Can be used as autotransformers according to NEC Article 450-4.
Selection and Installation: Steps for selecting the appropriate buck-boost transformer are provided.
Technical Specifications: Detailed charts provide specifications for single-phase boosting and bucking applications.
Overview: Detailed specifications and data for various electrical transformers and circuit breakers manufactured by Acme Electric.
Specifications: Outlines the interrupting capacity of circuit breakers.
Transformer Data: Includes tables listing various transformer models.
Wiring Diagrams: Provided for both single-phase and three-phase systems.
Autotransformers: Describes autotransformers designed to adjust voltages for domestic appliances and equipment.
Selection Instructions: Steps for selecting the appropriate transformer are detailed.
Constant Voltage Regulators: Acme's True-Power® products are highlighted for their ability to provide reliable, regulated output voltage.
Applications: Lists common applications for the transformers and regulators.
Specification Guide for Dry Type Distribution Transformers:
General Specifications:
- Transformers must be dry type, enclosed, and epoxy encapsulated.
- They should be Acme or an approved equivalent.
- Transformers must incorporate an electrostatic shield.
- Sound levels must comply with NEMA Standard ST-20.
- Enclosures must be grounded per the National Electric Code.
- Warranty covers defects for ten years from the date of manufacture.
Design and Construction:
- Transformers 3.0 - 75 kVA should be compound filled with a 180-degree C insulation system.
- For sizes 15 kVA and larger, transformers should be ventilated.
- Primary taps are provided for voltage adjustment.
- Transformers must handle non-linear loads and harmonics.
Performance and Testing:
- Factory tests must comply with ANSI Test Code C57.12.91.
- Performance data must include no load and full load losses.
Installation and Operation:
- Transformers should be floor-mounted on a concrete pad.
- Vibration isolation pads should be used internally.
- Transformers must be capable of operating under specified conditions.
Overcurrent Protection for Transformers: Guidelines for overcurrent protection of 600-volt class transformers.
Transformer Standards and Compliance: Designed to meet UL Standards and carry the UL Listing Label.
Industry Standards: References standards from various organizations.
Product Information: A detailed catalog of Acme Electric products is provided.
Environmental Considerations: Acme Electric confirms that PCBs have never been used in their products.
General Information: Acme Electric has been a leader in manufacturing power conditioning equipment for over 88 years.
Dry Type General Purpose Transformers: Produces low voltage dry type distribution transformers.
K-Factor Transformers: Designed to handle non-sinusoidal harmonic currents.
Harmonic Mitigating Transformers: Address harmonic currents that can cause equipment malfunction.
CSL-3 / NEMA Premium Transformers: Highly efficient, exceeding US Department of Energy standards.
Warranty: Offers a 10-year limited warranty on its products.
Warranty Information: Offers a 10-year limited warranty on standard catalog transformers.
Product Features: Include free internal electrostatic shielding for noise and surge protection.
Benefits of Shielding: Provide noise and surge protection for feeder and branch circuits.
Contact Information: Acme Electric, N85 W12545 Westbrook Crossing, Menomonee Falls, WI 53051.
Catalog Reference: ACM_CAT_007_0913, ©2013 Electrical Holdings LLC.