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GENERAL CATALOG 2021

GENERAL CATALOG 2021
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GENERAL CATALOG 2021

Product catalog summary
General Information
The document provides comprehensive details on solenoid valves used in various industrial sectors. These valves are compatible with a wide range of fluids, ensuring high service capability due to quality materials and rigorous testing. ACL offers both standard and custom design solutions.
Descriptive Part Numbering
The document explains the part numbering system for different valve types, including servo-assisted, direct-acting, angle seat valves, and coils. Each part number provides specific details about the valve's configuration, such as current type, connection size, seal material, and coil specifications.
Construction Details
Solenoid valves control media flow by opening or closing when the coil is energized. Key components include the valve body, armature tube assembly, plunger, and coil. The document describes the operation of 2-way and 3-way direct-acting valves, which function based on the magnetic field produced by the coil.
Servo-Assisted Valve Action
These valves use media pressure to assist in opening or closing the main valve seal, requiring a minimum differential pressure to operate. The document details the operation of normally closed and open designs, as well as assisted-lift diaphragm models that work at zero differential pressure.
Angle Seat Valves
Controlled by a pilot fluid, these valves are suitable for contaminated or viscous fluids. The pilot supply lifts the control member to open the valve, overcoming the spring force.
Seal Materials
The catalogue lists various seal materials, such as NBR, EPDM, FPM, and PTFE, along with their characteristics and typical applications. Each material offers different resistance levels to temperature, chemicals, and media.
Media Compatibility
A table outlines the compatibility of valve materials with different media, highlighting which combinations are suitable or unsuitable.
Electrical Features
The document covers protection classes, insulation classes, service types, and power calculations for coils. It explains the importance of protection against solid bodies and liquids, insulation temperature ratings, and continuous service definitions. Power calculations differ for AC and DC currents, with specific formulas provided.
Units of Measure
The document outlines the International System of Units (SI) for various physical and technical measurements, including length, mass, time, electrical current, temperature, and luminosity. It also discusses pressure units, transitioning from older units to the Pascal, with conversions provided for industrial applications using the bar and psi.
Flow Calculation
Flow through solenoid valves is calculated using the flow coefficient (Kv), which is determined experimentally. The document provides formulas for calculating flow rates for liquids, gases, air, and steam, considering factors like pressure drop, media type, and working pressure.
Technical Tables
Several tables are included, providing conversions and values for pressure, viscosity, temperature, steam, and specific gravity. These tables offer quick reference for converting between different units and understanding material properties under various conditions.
Response Time
The response time of solenoid valves is defined as the time between energization and when outlet pressure reaches 50% of its peak. Factors affecting response time include valve type, medium nature, pressure, and current type (AC or DC).
P.E.D. Directive
The document declares that the solenoid valves comply with the EU Pressure Equipment Directive (2014/68/UE) but are not required to be PED certified under certain conditions.
Operating Instructions and Installation
Guidelines are provided for hydraulic and electrical connections, emphasizing compatibility, cleanliness, and proper torque application. Maintenance instructions include coil replacement, cleaning, and part replacement to ensure optimal valve performance.
Model Identification
Solenoid valves are categorized into Direct Acting and Servo-Assisted types. Key identification parameters include orifice size, coil series, voltage, power, ambient temperature, insulation class, working pressure, fluid temperature, and production date. These details are printed on the valve for easy identification.
Description and Construction
The document describes solenoid valves that are 2-way, normally closed, and direct acting poppet type. The construction materials include brass for the body and armature tube, AISI 430FR for the plunger and core, and AISI 302 for the springs. Seal materials vary between NBR, FPM, EPDM, and PTFE. The valves are designed for universal mounting positions and can handle a maximum fluid viscosity of 25cSt.
Features and Options
Valves operate within an ambient temperature range of +14°F to +176°F, depending on the coil. Options include stainless steel armature tubes, electroless nickel plating, explosion-proof coils, manual override, and versions for industrial oxygen use. Special versions are available for fluid temperatures as low as -40°C.
Technical Specifications
Specifications include port size, orifice size, flow factor (Cv), operating pressure differential (M.O.P.D.), nominal power, and coil series. The document provides detailed tables for different series, indicating the safe working pressure and maximum allowable pressure for steam.
Coils and Electrical Specifications
Coils are available in various series with different widths and electrical connections. They are designed for both alternating and direct current, with voltage tolerance of ±10%. Protection classes include IP65 with connector and IP00 without. Continuous service is rated at ED100%.
Spare Parts and Dimensions
The document lists spare parts such as coil fixing nuts, coils, plunger assemblies, and armature tube assemblies. Overall dimensions are provided in inches and millimeters, with weights specified for different coil series.
Explosion Proof Valves
Some valves are equipped with explosion-proof coils certified for hazardous areas, compliant with ATEX standards. These valves are suitable for non-explosive media and have specific mounting positions and temperature ranges.
Overview: This document provides detailed technical specifications and configurations for various series of solenoid valves, including Series 121, 130, 135, 151, 161, and 170. Each series is designed for specific applications and includes information on construction materials, operational parameters, and optional features.
Series 121: This series includes solenoid valves with direct current coils. Key specifications include a range of orifice sizes and flow factors, with maximum operating pressures varying by model. The valves are constructed with AISI 303 and 430FR materials, and seal options include NBR, FPM, and EPDM. The ambient temperature range is from +14°F to +176°F.
Series 130: These solenoid valves are normally closed and direct-acting, suitable for various fluids. They feature thermoplastic polymer bodies and are certified for food applications. The valves offer universal mounting positions and options for stainless steel armature tubes.
Series 135: Designed for food applications, these valves are constructed with thermoplastic polymer bodies and brass armature tubes. They are certified by ACS, KTW, W270, WRAS, NSF, and FDA. The valves support a maximum fluid viscosity of 25cSt and have a safe working pressure of 435 psi.
Series 151: This series features solenoid valves with dry armatures and no metal parts in contact with the media. They are constructed with acetal copolymer bodies and are suitable for ambient temperatures from +14°F to +176°F. The valves are available with hosetail connections for flexible pipes.
Series 161: These valves are designed for use with vacuum applications and feature hosetail connections. They are constructed with acetal copolymer bodies and AISI 303 armature tubes. The valves have a safe working pressure of 29 psi and are suitable for ambient temperatures from +14°F to +176°F.
Series 170: This series includes stainless steel solenoid valves with direct-acting poppet types. They are suitable for use with industrial oxygen and can handle fluid temperatures as low as -40°C. The valves are constructed with AISI 316 materials and offer various seal options, including NBR, FPM, EPDM, PTFE, and FFKM.
Coil Specifications: The document provides detailed information on coil specifications, including insulation classes, voltage tolerances, and protection classes. Coils are available in various series and widths, with options for special voltages and powers.
Spare Parts: Each series includes a list of spare parts, such as coils, plunger assemblies, and armature tube assemblies, to facilitate maintenance and repairs.
Conclusion: The document serves as a comprehensive guide for selecting and configuring solenoid valves for specific applications, providing essential technical details and options for customization.
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Catalog excerpts

GENERAL CATALOG 2021-3

This general catalogue has been delivered to: Mrs/Mr Company address on date by our EDITION US 01/21

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GENERAL CATALOG 2021-5

GENERAL INFORMATION COAXIAL AND PNEUMATICALLY OPERATED VALVES SPARE PARTS

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GENERAL CATALOG 2021-7

General information 1.2 Descriptive part numbering 1.3 Construction details 1.4 Seal material 1.5 Media compatibility 1.6 Electrical features 1.6.1 Protection class 1.6.2 Insulation class 1.6.3 Service 1.6.4 Power 1.7 Units of measure 1.8 Flow calculation 1.9 Technical tables 1.9.1 Pressure 1.9.2 Viscosity 1.9.3 Temperature 1.9.4 Steam 1.9.5 Specific gravity 1.10 Response time 1.11 P.E.D. Directive (2014/68/UE) 1.12 Operating instructions and installation 1.13 Model identification

 Open the catalog to page 7
GENERAL CATALOG 2021-9

The solenoid valves illustrated in this catalogue have applications in most industrial sectors, compatible with a vast range of fluids. The quality of the materials used and the precise engineering of the parts, coupled with rigorous 100% testing of all production valves guarantees their service capability. In addition to the standard versions published in the catalog, ACL is able to offer alternative design solutions for specific applications.

 Open the catalog to page 9
GENERAL CATALOG 2021-11

1.2 Descriptive part numbering for servo-assisted versions CURRENT E D AC/DC CURRENT SEAL B=NBR E=EPDM F=EPDM food appr. H=HNBR M=EPDM WRAS N=CHLOROPRENE V=FPM Example : E207INV50///U25F Description: solenoid valve suitable for alternating or direct current 2/2 normally open, 2 NPT connections, FPM seal, orifice 50mm (1.97in), coil width 30mm (1.18in), class H insulation, power consumption 15VA, voltage 240V 60Hz. Descriptive part numbering for direct-acting versions CURRENT E D AC/DC CURRENT CONNECTION X=Flange K=Spiggot N=1/8 Male P=Hosetail W=Compression Z=Push-in Y=Push-in SEAL B=NBR L=Low...

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GENERAL CATALOG 2021-12

Descriptive part numbering for angle seat valves 70mm actuator Standard 70mm actuator High pressure 70mm actuator Proportional 50mm actuator Standard 50mm actuator Proportional Optical position indicator (standard) Electrical position indicator Example : P170DNW15/E Angle seat valve 2/2 NC actuator Ø70, 1/2 NPT connection, PTFE seals, electrical position indicator Descriptive part numbering for coils INSUL. CLASS Self-extinguishing Nylon Example : U35B Coil width 22mm (0.866in) in self-extinguish Nylon, Insulation class H, Voltage 24V 60Hz, Power 8VA

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GENERAL CATALOG 2021-13

1.3 Construction details Solenoid valves are equipment used to control media in pressure. Their action is to either open or close the interception of media, directly or indirectly, when the coil is energized. The most important components of the solenoid valve are : 1.The valve body, which has an inlet and an outlet connection and an orifice for media flow. 2.The armature tube assembly, with the core, on which the coil is attached. 3.The plunger, which in some cases serves like a seal, sliding in the armature tube. 4.The coil, which produces the magnetic field required to move the plunger.

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GENERAL CATALOG 2021-14

1.3.1 Methods of operation 2 way direct-acting NORMALLY CLOSED NORMALLY OPEN The 2 way solenoid valve has an inlet and an outlet connection within the valve body. It can be normally closed (2/2 NC). In this position, the media is prevented from flowing through the orifice by virtue of the plunger seal. When connected to an electrical supply, the plunger moves upward opening the orifice allowing the inlet to feed the outlet port. In the normally open (2/2 NO), the orifice is open, the inlet feeds medium through the outlet. When connected to an electrical supply the orifice is then closed. The...

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GENERAL CATALOG 2021-15

Servo-assisted valve action With larger orifices, static pressure increases, and it’s still necessary that the magnetic field produced by the coil is able to control these forces. This is achieved by using servo-assisted action in the solenoid valve. In this design, the media pressure helps to keep the main valve seal closed. The normally closed design (2/2 NC) has an inlet and outlet connection in the valve body. When the coil is not energized, the flow is blocked by the main seal, which could be either a diaphragm or a piston design. In this mode the medium flows through a small hole in the...

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GENERAL CATALOG 2021-16

The normally open (2/2 NO) version has an inlet and outlet connection in the valve body. With larger orifices, static pressure increases, and it’s still necessary that the magnetic field produced by the coil is able to control these forces. This is achieved by using servo-assisted action in the solenoid valve. In this design the media pressure helps to keep the main valve seal open. When the coil isn’t energized, the flow is not interrupted by the main seal, which could be either a diaphragm or a piston design. In this mode the medium flows through a small hole in the diaphragm or piston and...

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GENERAL CATALOG 2021-17

Angle seat valves This type of valve is controlled by a pilot fluid supplied to the actuator by means of a pilot valve. A stem connect the closure device to the control member of the actuator. The spring acting on the control member forces the closure device down into the closed position on the valve seat. The pilot supply overcomes the spring force to lift the control member into the open position. These valves are mainly suitable for contaminated or extremely viscous process fluids.

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GENERAL CATALOG 2021-18

EPDM (Ethylene-propylene-dylene ) Commercial denomination BUNA -N PERBUNAN ELAPRIM JSR-N BUNA- AP DUTRAL NORDEL General characteristics A synthetic elastomer with good mechanical and thermal properties. Good resistance to oils. Poor resistance to ozone and atmospheric derivatives. Water (max T=+158°F) Air (max T=+194°F) Mineral oils and their derivates,hydrocarbons, methane, ethane, propane, butane, kerosene oil, fuel oil. A synthetic elastomer derived from the co-polymerization of ethylene and propylene. Suitable for use with nonphosphoric based hydraulic fluids(hold). Water and steam to a max....

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GENERAL CATALOG 2021-19

The following table reflects general characteristics with regards to the compatibility of different valve materials with media. To determine the compatibility with corrosive fluids it is important to know all the data relative to temperature, concentration and media composition. MEDIA Acetone Acetylene Argon hold Benzol Butane Calcium monoxide Carbon dioxide (liquid) Carbon disulphide Chloroform De-ionised water De-mineralised water Dry carbon dioxide (gas) Ethane Ethanol Ethyl acetate Ethyl cloride Ethylene glycol Formaldehyde Freon Fuel oil Glycerine Hard water Helium Heptane Hexane Hot water...

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All ACL S.r.l. catalogs and technical brochures

  1. A114

    2  Pages

  2. Filters-EU

    6  Pages

  3. A177

    2  Pages

  4. A178

    2  Pages

  5. A206

    4  Pages

  6. A170

    2  Pages

  7. P150

    2  Pages

  8. 313

    2  Pages

  9. 342

    2  Pages

  10. 311

    2  Pages

  11. 310

    2  Pages

  12. 307

    2  Pages

  13. 306

    2  Pages

  14. 305

    2  Pages

  15. 150

    2  Pages

  16. 135

    2  Pages

  17. 114

    2  Pages

  18. 105

    2  Pages

  19. W105

    2  Pages

  20. A270

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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