AHM15-XD09 12 High Feed Milling

Product catalog summary

Product Overview
XDLT is a high feed milling insert by Achteck, designed for aerospace and automotive applications. It is suitable for milling steels, stainless steels, high-temperature alloys, gray cast iron, and nodular cast iron. The insert supports various cutting applications such as facing, ramping, plunging, helical ramping, and slotting.

Product Advantages
The high feed milling capability increases efficiency by over five times compared to normal milling feed rates. The design includes a strong "S" shape geometry for stable machining and excellent plunging performance. The cutter features double rake angles for gentle cutting and offers high economy with four cutting edges. The cutter is nickel-plated for corrosion and wear resistance, with diameters ranging from φ32 to φ125, and includes coolant. Two insert sizes, XDLT09 and XDLT12, are available.

Insert Features
The two-stage cutting edge design ensures perfect surface finishing at high speeds. The inserts have a fine grinding locating surface for reliable positioning. Coatings include new CVD and PVD technologies, offering multi-layer structures for toughness, wear resistance, and high-temperature oxidation resistance.

Insert Chip Breaker Introduction
HR2 is a stable type for unfavorable machining conditions, providing maximum cutting edge stability at high feed rates, recommended for steel and cast iron. MM3 is a universal type for medium machining conditions, suitable for most materials with low cutting forces and medium feed rates.

Machining Case Studies
1. Aeroplane landing gear made of Ti5553 with a hardness of HRC38 showed that Achteck's tool life is comparable to competitors.
2. Plastic mold made of carbon steel with a hardness of HB240 demonstrated a 25% longer tool life for Achteck compared to competitors.

Insert Stock and Specifications
Standard stock includes various insert designations with dimensions and grades. The document provides detailed specifications for different cutter and insert combinations, including dimensions, coolant options, and recommended applications.

Recommended Cutting Conditions
General cutting conditions are provided, with adjustments recommended based on machine rigidity, tools, workpiece clamping, and coolants. The document includes detailed tables for cutting speeds, feed rates, and application ranges for various materials.

Contact Information
Address: Ganzhou Economic Development Area, Jiangxi, China
Telephone: 0086-797-8086879
Fax: 0086-797-8166166
Email: [email protected]

Catalog excerpts

Series High feed Milling

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ACHTECK MILL XDLT Product Overview XDLT launched by Achteck is a new type high feed milling insert for aerospace field and automotive field. It's suitable for steels, stainless steels, High temperature alloys, gray cast iron and nodular cast iron milling with cutting applications of facing, ramping, plunging, helical ramping and slotting. Product Advantages High feed milling gets high efficiency by over 5 times of normal milling feedrate. Axis force leading with great arc edge makes machining stably and lightly Strong "S" shape geometry design ensures perfect plunging performance. Cutter Structure...

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ACHTECK MILL Insert Features Two stage design cutting edge obtains perfect surface finishing under high speed face milling. Meanwhile, the inner wall gets superior surface finishing on helical ramping. Fine grinding locating surface gets more reliable location. Coating Introduction New Type CVD Coating Technology New Type PVD Coating Technology Multi-layer coating structure with perfect toughness; Good wear resistance and high temperature oxidation resistance. Smooth coating surface enhances work piece surface finish; Well combination between coating layer and substrate extended tool life. Alternate...

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ACHTECK MILL Machining Case Work piece：Aeroplane landing gear Material：Ti5553 Hardness：HRC38 Coolant type：Emulsion Cutter designation：AHM15-063-Z04-A22R-XD12-C Insert designation：XDLT 120508ER-MM3 AP301U Cutting Parameter：Vc=35m/min fz=0.5mm/z ap=1.0mm Tool life Achteck insert 120 minute Comparison Result: Achteck tool life is same as competitor Work piece：Plastic mold Material：Carbon steel Hardness：HB240 Coolant type：Emulsion Cutter designation：AHM15-052-Z04-A22R-XD12-C Insert designation：XDLT 120508ER-MM3 AP351U Cutting Parameter：Vc=200m/min fz=1.2mm/z ap=1.0mm Tool life Achteck insert 100...

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Insert stock Remark: • Represent for standard stock

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Malleable cast iron Aluminum alloy Hardened steel Chilled cast iron Nodular Cast iron Precipitation-hardening stainless steel Cutting speed(m/min) Grey cast iron Achteck Milling Grades Application Ranges Austenitic stainless steel Duplex stainless steel Alloyed steel Non-alloyed steel Tensile strength Hardness （N/mm²）（HB） Cutting depth and feed rate The recommended cutting conditions always refer to general conditions. These cutting conditions should be adjusted according to the practical machine rigidity, tools, work piece clamping and coolants. Average chip thickness=hm(hm=fzxSin KappaR) Material...

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Nodular Cast iron Malleable cast iron Aluminum alloy Hardened steel Chilled cast iron Grey cast iron Cutting speed(m/min) Precipitation-hardening stainless steel Tensile strength Hardness （N/mm²）（HB） Austenitic stainless steel Duplex stainless steel Alloyed steel Non-alloyed steel Material classification Achteck Milling Grades Application Ranges ap(mm) Feed(mm/z) ap(mm) Feed(mm/z) ap(mm) Feed(mm/z) Cutting depth and feed rate The recommended cutting conditions always refer to general conditions. These cutting conditions should be adjusted according to the practical machine rigidity, tools, work...

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