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ACEolator Isolates Vibration Updated September 2016

ACEolator Isolates Vibration Updated September 2016
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ACEolator Isolates Vibration Updated September 2016

Product catalog summary
Introduction
ACE Controls is a prominent company in industrial damping technology, specializing in vibration isolation and shock absorption solutions. Established in 1963, ACE serves over 45 countries with products like industrial shock absorbers, vibration isolators, and gas springs.
Historical Background
ACE transformed the industry with the "Adjust-A-Shock," enabling field adjustments and establishing itself as a leader in shock absorption technology.
Product Overview
ACE's product range includes safety products, vibration control, motion control, and automation control. Key products are LOCKED Clamping Elements, Safety Shock Absorbers, Rubber-Metal Isolators, Gas Springs, and Hydraulic Dampers.
Vibration Isolation
Vibration isolation is essential for enhancing workplace conditions and product quality. ACE offers solutions for both source and receiver isolation using elastic, damping components to mitigate mechanical vibrations.
Technical Insights
The effectiveness of vibration isolation depends on the ratio of excitation frequency to natural frequency. Proper damping is crucial to prevent amplification during resonance. ACE provides a selection guide for choosing the right product based on load and frequency requirements.
Application Areas
ACE's products are utilized in industries such as automotive, aerospace, and manufacturing, with detailed specifications for different isolators and their applicable load and frequency ranges.
Conclusion
ACE Controls continues to innovate in industrial damping technology, offering reliable solutions for vibration and shock absorption globally.
Specifications
The document details various rubber-metal isolators, including their specifications, applications, and benefits. It includes instructions for selecting the appropriate isolator based on load and frequency requirements, with diagrams for performance evaluation.
Procedures
A step-by-step procedure is provided for selecting the appropriate isolator using performance diagrams, exemplified by a machine weighing 2,200 lbs with an excitation frequency of 30 Hz, requiring CM cup mounts for effective isolation.
Diagrams and Data
Diagrams illustrate the relationship between load per isolator, excitation frequency, and isolation percentage. Key data points like static deflection and natural frequency are highlighted to aid selection.
Features and Benefits
The isolators are maintenance-free, vibration-reducing, and noise-reducing, designed to improve product quality and compensate for floor unevenness. Special models are available upon request, and all metal parts are galvanized to comply with ROHS standards.
Applications
The isolators are suitable for applications like injection molding machines, compressors, electronic systems, and off-road vehicles, tailored to specific environments and operational conditions.
Recommendations
For critical applications, consultation with ACE's Application Engineers is recommended to ensure optimal performance and safety. The document emphasizes considering both static and dynamic loads when selecting isolators.
Standards and Norms
The isolators comply with ROHS standards, with an operating temperature range from -22° to +176° F. Galvanized metal parts ensure durability and compliance.
Key Features
The isolators are maintenance-free, ready-to-install, and usable in all axes and inclinations. They offer shock absorption and are available in various sizes for different load requirements. The SFM series is noted for its low natural frequency and sturdy design, suitable for heavy-duty applications.
Graphical Data
Diagrams illustrate the relationship between load per isolator, natural frequency, static deflection, and excitation frequency, aiding in the selection process but requiring consultation for precise application.
Contact Information
ACE Controls Inc. is located at 23435 Industrial Park Dr., Farmington Hills, Michigan 48335. Contact details include a phone number (800-521-3320), fax (248-476-2470), and email ([email protected]).
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Catalog excerpts

ACEolator Isolates Vibration Updated September 2016-1

Automation Control Equipment Updated September 2016 Isolates Vibration Vibration Technology *Product images in this catalog are marked in color for visual purposes only. Images do not necessarily represent the actual product.

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ACEolator Isolates Vibration Updated September 2016-2

The ACE Story In the 1950’s industrial shock absorbers were custom designed for specific weights, velocity and propelling force of the moving load. If these variables were precisely known and constant over time, a fixed orifice shock absorber, called a “hydroshock” did the job. But most often the weight, speed and forces were usually estimates and designing and building a shock that would work was a trial and error process. The founder of ACE Controls, William J. Chorkey Sr. was an engineer at MAC Valves where he was asked by Ford Motor Company to design circuits to decelerate air cylinders....

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ACEolator Isolates Vibration Updated September 2016-3

Our Entire Product Range Automation Control Equipment Automation Control Industrial Shock Absorbers, TUBUS Profile Dampers, TUBUS Press Dampers, SLAB SL-030 to SL-300 Motion Control Gas Springs Push Type, Gas Springs Pull Type, Hydraulic Dampers, Hydraulic Feed Controls, Rotary Dampers, TUBUS Spring September 2016 – Product images in this catalog are marked in color for visual purposes only. Images do not necessarily represent the actual product. Vibration Control Rubber-Metal Isolators, Vibration-Isolating Pads, Low Frequency Pneumatic Leveling Mounts Safety Products LOCKED Clamping Elements,...

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ACEolator Isolates Vibration Updated September 2016-4

Contents General Contents Vibration isolation Application overview & frequency and weight changes 03 - Low Frequency Pneumatic Leveling Mounts Notes 64 Calculation sheet

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ACEolator Isolates Vibration Updated September 2016-5

Contents Products Compression Mounts Stable Flex Mounts Bubble Mounts Universal Mounts Leveling Mounts September 2016 – Product images in this catalog are marked in color for visual purposes only. Images do not necessarily represent the actual product. Vibration-Isolating Pads SLAB Elastomer Pads Damping Pads Sturdy Fiber and Elastomer Pads Low Frequency Pneumatic Leveling Mounts PLM Pneumatic Leveling Mounts Pneumatic Isolators with Automatic Level Control ACE Controls Inc. . 23435 Industrial Park Dr., Farmington Hills, Michigan 48335 . T 800-521-3320 . F 248-476-2470 . [email protected]...

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ACEolator Isolates Vibration Updated September 2016-6

Vibration Isolation Noise reduction and vibration isolation are becoming more important. This applies especially to the workplace and to manufacturing environments. There are many reasons for preventing noise emissions or harmful vibration including; product quality, protecting delicate measuring and testing equipment. Preventive vibration isolation leads to improved working conditions more accurate production tolerances and increased product quality competitive and cost advantages due to lower reject rates increased production speed due to increased maximum machine dynamics longer tool and machine...

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ACEolator Isolates Vibration Updated September 2016-7

Technical Notes Effectiveness, calibration, quick selection Types and mode of action of vibration isolation Vibration isolation is generally subdivided into source isolation and receiver isolation. Source isolation, for example, is a press or machine that is isolated from its foundation so that the vibration is isolated. In the case of receiver isolation, the object to be protected, e.g. a measuring table, is isolated from the foundation. If the machinery or equipment is rigidly connected to the foundation without isolation material, one can assume an almost 100% transmission of vibration or...

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ACEolator Isolates Vibration Updated September 2016-8

Effectiveness, calibration, quick selection Effectiveness and Vibration Calibration In order to assess the effectiveness of isolation elements for harmonic vibration, one relates the excitation frequency fe (machine speed in cycles per second) of the isolator to the natural frequency f0. The effectiveness of isolation increases with the decreasing natural frequency of the system. If the ratio ɳ of the excitation to the natural frequency of the system is larger than √2, one may refer to an isolation effect. Furthermore, the degree of effectiveness (isolation) increases in proportion to the ratio...

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ACEolator Isolates Vibration Updated September 2016-9

Technical Notes Diagrams Transmissibility depending on frequency ratio and damping degree Isolation factor depending on frequency ratio and damping degree Isolation factor [%] PAL pneumatic isolators PLM pneumatic mounts Elastomer support Isolating plate 100 Isolation range Isolation range Signal conversion via "Fast Fourier Transform" or "FFT". Time range Frequency range ACE Controls Inc. . 23435 Industrial Park Dr., Farmington Hills, Michigan 48335 . T 800-521-3320 . F 248-476-2470 . [email protected] . www.acecontrols.c

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ACEolator Isolates Vibration Updated September 2016-10

Product Overview Frequency and Weight Ranges / Application Areas Frequency and weight ranges Load Range lbs Natural Frequency Range Hz Effective Direction Rubber-Metal Isolators Application overview Type Conveying Systems Construction / Transportation Control Units / Electrical Systems Off-road vehicles Vibration-Isolating Pads SLAB CEL PAD Pneumatic Leveling Mounts PLM PAL ACE Controls Inc. . 23435 Industrial Park Dr., Farmington Hills, Michigan 48335 . T 800-521-3320 . F 248-476-2470 . [email protected] . www.acecontrols.com September 2016 – Product images in this catalog are marked in...

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ACEolator Isolates Vibration Updated September 2016-11

Product Overview Frequency and Weight Ranges / Application Areas Natural Frequency Range Hz for shock absorption only Natural Frequency Range Hz Type Vibration-Isolating Plates September 2016 – Product images in this catalog are marked in color for visual purposes only. Images do not necessarily represent the actual product. Type Low-Frequency Pneumatic Levelling Mounts Engines Generators Measuring tables Test benches Vibration-Isolating Pads SLAB CEL PAD Pneumatic Leveling Mounts PLM PAL ACE Controls Inc. . 23435 Industrial Park Dr., Farmington Hills, Michigan 48335 . T 800-521-3320 . F 248-476-2470...

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ACEolator Isolates Vibration Updated September 2016-12

Quick selection made easy! The majority of isolation solutions can be found with the relatively easy use of diagrams. They allow a simple relation to be made between natural frequency, the predominant excitation frequency and the degree of isolation to be expected. As marked in the diagrams, we recommend the use of products with a theoretical degree of isolation of 50% or higher. Another value for an efficient and cost- effective vibration isolation is a ratio of roughly 3 between the excitation frequency of the isolator and the predominant excitation frequency. A user has a 2,200 lbs machine...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.