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ENGINEERING CAPABILITIES

ENGINEERING CAPABILITIES
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ENGINEERING CAPABILITIES

Product catalog summary
Machinery & Testing Facilities
Smith Bearing® operates a comprehensive manufacturing facility for high-precision needle roller bearings, equipped with advanced CNC grinding and precision machining centers. The metallurgical department ensures compliance with stringent Aerospace standards, ensuring high-quality products.
Engineering
Smith Bearing® engineers work closely with end-users and OEMs to deliver optimal bearing solutions. They offer expertise in various metallurgies, including high-carbon alloy steels, stainless steels, and exotic alloys for custom applications.
Custom Assemblies
The company provides custom bearing assemblies, overseeing the entire design and manufacturing process to ensure quality and performance, including machining, coating, plating, assembling, and testing.
Quality & Dependability
Smith Bearing® holds ISO 9001 and AS 9100 certifications, recognized by major aerospace companies. Their military bearings comply with Mil-B-3990 standards, ensuring reliability.
Cam Followers
Smith Cam Followers are designed for cam or track roller applications, capable of handling shock and heavy loads. They offer standard and custom models, with materials like SAE 52100 steel for strength and economy. Alternative materials or platings are available for high-temperature or corrosive environments.
Types of Cam Followers
- Regular Stud Type: Suitable for moderate loads and shocks.
- Heavy Stud Type: For high-load applications, minimizing deflection.
- Yoke Type: Supports heavier loads with shaft or clevis mounting.
- Hex-Drive Socket: For secure installation in blind or threaded holes.
- Screwdriver Slot: Sufficient for most applications.
Construction of Standard Needle Rollers
Materials and finishes are chosen for minimal friction and reliable performance, including high-carbon chrome bearing steel for outer races and carburized low-carbon alloy steel for inner races.
Special Features
- Eccentric Cam Followers: Allow radial positioning and adjustment.
- Crowned Cam Followers: Reduce thrust loads from misalignment.
- Sealed Cam Followers: Protect against contamination and retain lubricant.
Lubrication
Cam Followers are pre-packed with lithium grease suitable for -30°F to 250°F. Re-lubrication can be done through various points on the stud or yoke rollers, depending on the application.
Mounting Instructions
Proper mounting requires precision fits and alignment to prevent edge loading. Recommendations include using specified bore sizes and torque values, considering load and fit type.
Bearing Life
Properly selected, mounted, and lubricated bearings will operate with minimal wear until reaching fatigue life, indicated by spalling or flaking of contact surfaces.
Introduction
This document provides detailed technical information on bearing selection, life expectancy, and load calculations, emphasizing the importance of choosing the correct type and size of bearing to optimize performance and longevity.
Bearing Life Expectancy
The life of a bearing is defined by the L10 life, which is the number of hours or revolutions 90% of a group of identical bearings will operate before failure. Larger bearings generally have a longer life, while heavier loads reduce life expectancy. The L10 life can be calculated using the formula: L10 = 16,666 (BDR10/3) / (N * P), where BDR is the Basic Dynamic Rating, N is speed in RPM, and P is radial load in lbs.
Bearing Size and Selection
After selecting the bearing type, the size must be chosen based on the load it can handle. The Basic Dynamic Rating (BDR) indicates the dynamic load capacity, and the Maximum Static Capacity is the largest static load before deformation occurs. For optimal performance, bearings should not exceed 50% of their BDR.
Load Calculations
Load ratings assume smooth loads; shock or vibration requires increased bearing capacity. The Load Classification Chart helps adjust actual load to effective load. Track Capacity is the maximum load a track can withstand without deformation, influenced by bearing size and track hardness.
High Temperature Applications
Bearings operating at high temperatures have reduced load ratings. Standard SAE-52100 Bearing Steel loses 10% of its rating at 400°F. Smith Bearing offers bearings made from alloys for high-strength and temperature resistance.
Tolerance and Specifications
The document includes tolerance charts for various bearing components, specifying maximum and minimum dimensions for cylindrical, crowned roller diameters, and stud diameters.
Conclusion
Proper bearing selection and understanding of load and life calculations are crucial for maximizing bearing performance and lifespan. The document provides formulas and charts to assist in these calculations.
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Catalog excerpts

ENGINEERING CAPABILITIES-1

MACHINERY & TESTING FACILITIES Smith Bearing® has a fully-integrated manufacturing facility capable of producing high-precision needle roller bearings for both the Aerospace and Industrial market. Our computerized (CNC) grinding and precision machining centers, considered to be the most advanced in the industry are capable of manufacturing a wide range of products to exacting tolerances in order to meet the needs of our customers. Our advanced metallurgical department routinely verifies and tests all raw materials, plating and heat-treating processes used in the manufacturing of our products. This careful analysis and scrutiny in each phase of our procedure assures proper conformance to all Aerospace requirements and guarantees that only materials meeting our rigid standards are used in Smith Bearing® products. ENGINEERING Extensive experience in our engineering department allows Smith Bearing® to work closely with end-users and OEMS (original equipment manufactures) in order to offer the best solution for their bearing requirements. Smith Bearing® engineers have extensive knowledge of available metallurgies so that they may offer customers their experience to determine the best suitable material for a special design and application. Smith manufactures bearings in a wide range of materials including high-carbon alloy steels, stainless steels, tool steels, and other exotic alloys. CUSTOM ASSEMBLIES Smith Bearing® has the ability to manufacture a variety of custom bearing assemblies. Typically this entails the precision machining of a bearing housing and the assembly of needle or ball bearings into the housing. By controlling the entire design and manufacturing process of a custom order, Smith Bearing® guarantees the quality, performance, and delivery of an assembly. Smith Bearing® performs all aspects of such projects from design to finish including the machining process, applications of special coatings and plating, assembling and testing of the final product. QUALITY & DEPENDABILITY Smith Bearing® has received both ISO 9001 and AS 9100 quality registrations in recognition of our continued commitment to world-class quality control systems. Our quality system is recognized by General Electric, Lockheed, Boeing Aircraft Corporation, British Aerospace, as well as many other military and aerospace companies. Our Military bearings meet the requirements of Mil-B-3990 (SAE AS 39901). This level of quality certifications and approvals assures our customers unequaled dependability of our products.

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ENGINEERING CAPABILITIES-2

Cam Followers – Stud & Yoke Type SMITH Cam Followers are anti-friction needle roller bearings developed for use in cam or track roller applications. They were specifically designed and built to handle intermittent shock and heavy loads. Full compliment (noncaged) needle bearings maximize the radial load carrying capability while the soft inner core of the stud gives these cam followers the ability to absorb extreme shock loads without fracturing. In addition to standard models, special bearings are manufactured to customer specification for unique applications. It is often found that the use...

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ENGINEERING CAPABILITIES-3

Cam Followers – Stud & Yoke Type Eccentric Sleeves Allow for Radial Location Adjustment of Cam Followers Cam Followers with a Press Fit Eccentric Sleeve provide correct alignment and adjustment without costly preparation of close tolerance mounting holes and members. They eliminate problems of clearances, preloading and wear compensation and assure load sharing in multiple cam follower applications. The hex-drive socket allows positive torque for locking and adjustment. A lock nut will normally provide adequate clamping to hold bearing and eccentric sleeve in their proper position. When permanent...

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ENGINEERING CAPABILITIES-4

Cam Followers - Stud & Yoke Type Grease Fitting Fig. 1 shows the re-lubrication path through the threaded-end of the stud (white area). The head-end is properly closed off using one of the two the plugs provided with each cam follower. Due to diameter constraints of the stud, smaller cam followers cannot be re-lubricated though the threaded-end. Fig. 2 shows the re-lubrication path through the head-end of the stud (white area). The threaded-end is properly closed off using one of the two the plugs provided with each cam follower. Note: Smaller cam followers with hex-drive socket can only be re-lubricated...

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ENGINEERING CAPABILITIES-5

Cam Followers – Stud & Yoke Type Mounting Stud-Type Cam Followers Proper cam follower mounting requires a close precision fit between the stud and housing bore. We recommend using bore sizes provided in the dimensional tables. An arbor press is the preferred means of stud installation with pressure applied to the central area of the stud, not to the outer flange edges. In positioning the cam follower, the end washer should be firmly supported by the shoulder of the machine member, which must be square with the centerline of the stud. The shoulder should be at least as large as the minimum boss...

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ENGINEERING CAPABILITIES-6

Bearing Life & Load Calculations Bearing Life Properly selected bearings that have been suitably mounted and lubricated will operate for extended periods of time with minimal wear until the fatigue life of the rolling elements is reached. Fatigue life of a bearing is reached when "spalling" or flaking of the contact surfaces (rolling element and raceway) occur from repeated stresses. Once the fatigue life of the rolling element or raceway is reached, wear and ultimate failure of the bearing will occur very rapidly. The purpose is to select the proper type and size of bearing for the intended...

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ENGINEERING CAPABILITIES-7

GENERAL Bearing Life & Load Calculations Example 1: Determine the L10 life of a CR-7/8 cam follower operating at a speed of 500 RPM under a load of 750 lbs: Find the Basic Dynamic Rating (BDR) in the specification page for the CR-7/8 cam follower: BDR (Basic Dynamic Rating) = 2140 lbs From the given formula: Note: This shows the expected operating life for the CR-7/8 under the above conditions is 1098 hours, If a longer life span is desired and room for installation permits, a larger bearing with a higher Basic Dynamic Rating (BDR) could be selected, For example: a CR-11/4 cam follower with a...

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