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Schmitt Europe releases one of the smallest In-Spindle balancers available

Schmitt Europe releases one of the smallest In-Spindle balancers available

Product catalog summary
Introduction
Schmitt Europe Ltd has launched an ultra-small in-spindle balancer, part of their SBS (Schmitt Balance Systems) range, designed for automatic dynamic balancing in production grinding machines and high-speed spindles. The balancer is notable for its compact size, with a diameter of only 28mm, making it suitable for applications with limited space inside the spindle.

Specifications and Applications
The balancer is ideal for tool and cutter grinders with small spindles using super-abrasive or diamond wheels, which often operate at grinding wheel surface speeds exceeding 100m/s. Proper balancing is crucial at these speeds to prevent excessive machine vibration, which can lead to poor surface finish, bad geometry, decreased dresser life, and reduced spindle life. The balancer is also suitable for grinders or machining centers with automatic tool changing based on HSK taper systems, where space is constrained.

Technology and Functionality
The SBS balancing system is a permanent installation that uses a piezo-electric vibration sensor to monitor spindle vibration caused by unbalance. This data is processed by a digital control unit, which communicates with an electro-mechanical balance head assembly via non-contact transmission. The balance head contains two small DC motors and precision gearboxes that adjust tungsten or brass weights to counteract unbalance. The balancing process is automatic and quick, facilitated by Schmitt’s SB-5500 and SB-1000 firmware.

Integration and Availability
The system can be integrated with CNC machines through Profibus, Ethernet, USB, or hardwire interfaces, and includes HMI ‘virtual keypad’ software compatible with MS Windows. It is available to machine tool OEMs or as a retrofit package for end users. Schmitt Europe will showcase the 28mm In-Spindle balance head at the EMO exhibition in Hannover.

Contact Information
Schmitt Europe Ltd, Leofric Court, Progress Way, Coventry CV3 2NT, United Kingdom. Tel: +44(0)2476 651 774, Email: [email protected], Website: www.schmitteurope.com
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Catalog excerpts

Schmitt Europe releases one of the smallest In-Spindle balancers available-1

SCHMITT LAUNCH ULTRA SMALL IN-SPINDLE BALANCER Schmitt have released one of the smallest centres with automatic tool changing based machine spindle. The whole balancing In-Spindle balance heads available for on HSK taper systems, where space inside sequence is automatic, and the digital automatic dynamic balancing of production grinding machines and high speed spindles. automated clamping assemblies, hydraulics 1000 firmware means this This vibration can lead to poor surface finish seconds, eliminating time consuming pre- on the part, bad geometry, decreased The SBS balancing system is a permanent balancing techniques. An auto-balance can dresser life in grinding machines, and installation on a machine tool. A piezo- be instigated by the machine’s CNC through reduced spindle life. Excessive grinding electric vibration sensor monitors spindle vibration due to grinding wheel or tool-holder interface. HMI ‘virtual keypad’ software is accelerated wheel usage – not a favourable unbalance. This information is fed to a digital available to run on any MS Windows based As part of their well known SBS (Schmitt Balance Systems) range, and at only 28mm diameter, the internal balance head is designed specifically for applications where space inside the grinding or machining spindle is very limited. Tool and cutter grinders with small spindles cutting using super-abrasive or diamond wheels are one application machines are often running direct drive spindles with grinding wheel surface speeds in excess of 100m/s. At this kind of velocity a perfectly balanced grinding wheel or toolholder assembly is essential, as even very small amounts of unbalance result in high centrifugal forces on the spindle, and consequently, excessive machine vibration. control unit that in The SBS system is available to machine tool OEMs or as a retrofit package to end users from Schmitt Europe based in Coventry, UK. contact transmission Schmitt will be exhibiting the 28mm In- Spindle balance head and other products at this years EMO exhibition in Hannover at mechanical head Leofric Court United Kingdom characteristic when working with expensive CBN or diamond wheels. Other target tungsten or brass weights into a position that Email: [email protected] counteracts the unbalance present in the Internal Balancer Press Release

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.