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Product Catalog

Product Catalog
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Product Catalog

Product catalog summary
Product Overview
The document provides a comprehensive overview of the SBS Dynamic Balance System by Schmitt Industries, Inc., focusing on its components and functionalities to enhance precision in grinding operations.
Controls/Electronics
The control units integrate and standardize SBS products, offering high accuracy, speed, a user-friendly interface, multi-language support, and compatibility with various operating systems.
External Balancers
These are mounted on the grinder spindle, easy to install, and use internal motors and precision gear trains to adjust balance weights. They are available with rotary slip ring and non-contact power transfer systems.
Non-Contact Balancer Senders
These senders provide power to non-contact versions of balancers, ensuring seamless operation without physical connections.
Internal Balancers
Preferred by European machine builders, these fit inside the grinder spindle, offering a balance compensation range of 100 – 4,500 g cm and operating from 300 – 13,000 rpm.
AE Monitoring System
The AEMS system uses acoustic sensor technology to monitor grinding processes, eliminating grind cycle gap time and detecting crash conditions, thus improving control over wheel dressing and process efficiency.
Vibration Sensors
These sensors monitor machine balance conditions, providing input for unbalance correction.
Hydrokompenser
This section covers service parts for the original water-type balance system, ensuring continued functionality and maintenance support.
System Operation Theory
The system uses vibration sensors to monitor machine balance, with control units filtering signals to measure unbalance levels, corrected through compensating masses within the balancer.
Manual Balance Control
This control measures unbalance and guides manual corrections, offering a cost-effective alternative for applications not requiring full automation.
Balance System Purpose
The SBS control system is crucial for monitoring and correcting unbalance in grinding wheels, reducing bearing wear, tool wear, and ensuring quality control of workpiece geometry and finish.
Specifications
The document lists multiple models of balancers, categorized by type and features such as non-contact capabilities and cable types, with specific mounting configurations and compensation capacities detailed in tables.
Mounting Adaptors
Different types of mounting adaptors are described, designed to fit specific grinder models, available in one-part and two-part assemblies for quick changes and easy removal.
Cable Types
Various cable types are specified for connecting balancers to control units, including standard, heavy-duty, non-contact, and AEMS cables, available in different lengths.
Installation Guidelines
Instructions emphasize proper alignment between the sender and the receiving coil on the balancer, with specific distance and radial offset requirements.
Internal Balancers
Designed for integration within the grinding spindle, offering solutions where space is limited, with rear or front power transmission options, including slip ring and non-contact systems.
Rear Power Models
A chart of standard rear power type balancer subcomponents is included, detailing dimensions and mounting capacities.
Replacement Parts
  • Fluid Pressure Indicator: Model CH-4013, measures pressure from 0-4 bar.
  • Fluid Pressure Regulator: Model CH-1071, regulates fluid pressure.
  • Complete Filter Housing with Service Indicator: Model CH-0080, includes a service indicator.
  • Filter Element: Model CH-0080-E, features a 25µm screen.
  • Fluid Valve Solenoid: Model CH-4001, includes four solenoids.
Speed Sensor
  • Model SH-1778: An inductive sensor that mounts separately from the nozzle and includes a 3m cable.
  • Speed Sensor Extension Cables: Available in 10m (Model SH-1779) and 5m (Model SH-1779-5) lengths.
General Information
  • Product line by Schmitt Industries, Inc.
  • Specifications are subject to change without notice as of revision date 08-31-10.
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Catalog excerpts

Product Catalog-1

PRODUCT CATALOG SBS DYNAMIC BALANCE SYSTEM PRODUCT OVERVIEW CONTROLS/ELECTRONICS EXTERNAL BALANCERS NON-CONTACT BALANCER SENDERS INTERNAL BALANCERS AE MONITORING SYSTEM VIBRATION SENSORS HYDROKOMPENSER Productivity through Precision Eine Produktlinie der Schmitt Industries, Inc.

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Product Catalog-2

Productivity through Precision™ SBS DYNAMIC BALANCE SYSTEM SBS has become a leader in its industry by listening and responding to our customers. We design, manufacture and market the most extensive line of balancers in the orld to cover the diverse needs of our customers. We engineer our balancer applications to allow quick and easy installation, and p rovide trouble free service. The SBS AEMS acoustic monitoring product line allows p recision control of grinding and dressing operations. We are dedicated to compre hensive customer service, and maintain an ample inventory of all products. SBS...

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Product Catalog-3

PRODUCT OVERVIEW SBS DYNAMIC BALANCE SYSTEM Modular Control System Internal Balancers SBS produces a series of controls which integrate and standardize the operation all of our products. Our control system has taken balancing of grinding machines to a new level of accuracy (.02 microns), speed (300 to 30,000 RPM) and convenience. The bright, easy to read display puts more control and information at your fingertips. Quick setups and dynamic graphic displays provide superior control of the grinding process. The Internal Balancer is a preferred choice by many European grinding machine builders....

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Product Catalog-4

PRODUCT OVERVIEW SBS DYNAMIC BALANCE SYSTEM Manual Balance Control The Manual Balance Control is designed to m easure unbalance in grinding machines, calculate the compensation needed to eliminate unbalance, and guide the user in making manual corrections to achieve balance. Balance is achieved by positioning the existing spread balance weights on the grinding machine to c alculated positions. This product provides a l ower cost dedicated machine balancing alter native for applications which do not justify the cost of fully automatic control. The Manual B alance Control is based on the same rugged...

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Product Catalog-5

Control Models SBS DYNAMIC BALANCE SYSTEM Control Model Table 110–220 AC Input SBS control models are based on three configuration choices: 1. Type of Balancer installed. Specifies the type of device control card installed in device slot #1 when shipped. Each control card rovides p independent control of a single alancer or b AEMS monitoring system. dditional device A controlcards can be ordered separately and installed as needed. 2. 110–220 VAC Input or 24 VDC Input. Controls can be ordered in two configurations for the desired power input. 3. ront Panel or Remote display configuration. F All...

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Product Catalog-6

SBS DYNAMIC BALANCE SYSTEM Controls and Electronics SB-5500 series Control Productivity through Precision ©Schmitt Industries, Inc. – www.schmitt-ind.com ® Specifications subject to change without notice – rev. 08-31-10 7 Eine Produktlinie der Schmitt Industries,

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Product Catalog-7

SBS DYNAMIC BALANCE SYSTEM Controls and Electronics Front Panel – Remote Mounting Panel Mounting Requirements: Productivity through Precision ©Schmitt Industries, Inc. – www.schmitt-ind.com ® Specifications subject to change without notice – rev. 08-31-10 8 Eine Produktlinie der Schmitt Industries

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Product Catalog-8

SBS DYNAMIC BALANCE SYSTEM Controls and Electronics SB-43xx Remote Display Cable Cable required to connect the front panel display to the control unit, when the Front Panel is to be mounted separately. Productivity through Precision ©Schmitt Industries, Inc. – www.schmitt-ind.com ® Specifications subject to change without notice – rev. 08-31-10 9 Eine Produktlinie der Schmitt Industries,

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Product Catalog-9

SBS DYNAMIC BALANCE SYSTEM Controls and Electronics Additional Device Control Cards These cards can be installed in empty slots in SBS Controls to provide control of multiple balancers with one control unit, or add AEMS acoustic monitoring control along with a balance system. Device Control Card Table Balancer Type Card Part# Standard External/ Internal Non-Contact External/ Internal Hydro Balancer Manual Balance Control Hardwire Interface Cable SB-24xx-L cable directly connects each device card in the SBS control to a PLC or other similar machine controller. Hardwire Interface Adaptors These...

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Product Catalog-10

EXTERNAL BALANCERS SBS DYNAMIC BALANCE SYSTEM External Balancers External Balancer Models External Balancers mount on the end of the machine spindle, using a mounting adaptor designed by SBS for each specific model of grinder. This mounting method allows for easy retrofit and installation. External balancers are grouped into four basic connection types, which are pictured on the following pages. This connection type indicates the method of connecting the Balancer to the Balance Control unit. Type -F – Remote cable connect Type -L – Standard cable Type -V – Heavy duty cable Type -N – Non-Contact...

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Product Catalog-11

EXTERNAL BALANCERS SBS DYNAMIC BALANCE SYSTEM External Balancers SB-0252-L – Type L Standard cable Non-Contact Sender SB-8650-H – side connection SB-8660-H – back connection Non-Contact Sender + AEMS SB-8650-I – side connections SB-8660-I – back connections SB-0254-V – Type V Heavy duty cable SB-0850-G – Type G Non-Contact w/ AEMS sensor ©Schmitt Industries, Inc. – www.schmitt-ind.com Specifications subject to change without notice – rev. 08-31-10 Productivity through Precision Eine Produktlinie der Schmitt

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Product Catalog-12

EXTERNAL BALANCERS SBS DYNAMIC BALANCE SYSTEM External Balancers Low Mass Cable Models Models SB-0075-x SB-0250-x SB-0252-x SB-0254-x SB-0256-x Productivity through Precision ©Schmitt Industries, Inc. – www.schmitt-ind.com ® Specifications subject to change without notice – rev. 08-31-10 13 Eine Produktlinie der Schmitt Industries,

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Product Catalog-13

EXTERNAL BALANCERS SBS DYNAMIC BALANCE SYSTEM External Balancers Low Mass Non-Contact Models Models SB-0075-x SB-0250-x SB-0252-x SB-0254-x SB-0256-x Productivity through Precision ©Schmitt Industries, Inc. – www.schmitt-ind.com ® Specifications subject to change without notice – rev. 08-31-10 14 Eine Produktlinie der Schmitt Industries,

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Archived catalogs

  1. SBS Product

    6  Pages

  2. SB-55xx

    2  Pages

  3. SB5500

    2  Pages

  4. SB5522 AEMS

    2  Pages

  5. AE-1000

    2  Pages

  6. Product catalog

    65  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.