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ABUS Kransysteme GmbH
ABUS Component-Catalog B

ABUS Component-Catalog B

Product catalog summary

Central Control System for Crane and Trolley
The ABUS central control system is designed for cranes and trolleys, featuring connections for various components such as current collector carriages and motors. It includes motor protection switches and a load measuring system (LIS), housed in a steel enclosure with IP 55 protection, operating at 400 V, 50 Hz.

Control Systems with Separate Units
This system is divided into panels on the crane bridge and trolley, requiring only two flat cables for connection. It is suitable for component cranes or those retrofitted with ABUS electric wire rope hoists, including lockable mains connectors and motor protection switches.

Crane Anti-Collision Device
The device operates at 20-230 V AC/DC with a relay output of 250 V AC, 30 V DC, 3 A, and a detection range of 20 meters. It is protected to IP 67 standards and functions in temperatures from -20°C to +55°C, recommended for use when multiple cranes operate on the same track.

Star Limit Switches
These switches limit crane and hoist travel, automatically slowing or stopping at track ends. They are suitable for contactor control systems with control voltages up to 230 V and motors with self-actuating brakes.

Specifications
The document specifies compatibility with contactor control systems with a control voltage of ≤ 230 V and motors with self-actuating brakes, emphasizing unsuitability for structural distancing.

Procedures
Anti-collision devices are recommended for cranes on the same track, including braking and emergency stop functions. The switching distance is adjustable up to the maximum range of the light barriers.

Scope of Supply
The retrofitting set includes two light barriers/reflector combinations with mountings and installation instructions, with a maximum spacing of 20 meters between cranes.

Technical Data
Technical specifications for reflection light barriers and star limit switches include standards, ambient temperature range, protection class, service life, operating torque, and electrical specifications.

Load Measuring System (LIS)
The LIS system includes overload protection and regenerative braking, featuring an operating hours counter and an optional load spectrum recorder according to FEM 9.755.

Standards and Regulations
References standards such as IEC 60947-5-1 and EN ISO 13849-1, and compliance with the EU machinery directive 89/392/EEC.

Additional Features
The LIS system offers malfunction signaling, load display options, and modular design for safe and low-maintenance operation.

Specifications
The transmitter power supply is specified at 10.0 VDC with a maximum current of 100 mA, including a digital operating unit with a display and a three-button keypad.

Transmitters
The system supports ABUS measurement axles and various sensors from other manufacturers.

Accuracy
System accuracy ranges from +2.0% to -5.0% of the final value, depending on the transmitter type and installation.

Ambient Conditions
The working temperature range is from -20°C to +55°C, with no condensation allowed.

Housing
The housing dimensions are 100 x 100 x 110 mm, made of ABS material, rated IP65, and weatherproof.

Cubic Load Evaluation
The system performs a cubic load evaluation during hoist operation, recording the remaining service life in the crane system test book during inspections.

Technical Data – Housing
The housing is rated IP65, made of impact-resistant plastic, and operates in ambient temperatures from -25°C to +70°C.

Technical Data – Switch Elements
The ABUCommander is available for direct control and contactor control, with a short-circuit rating of 16 A and a rated isolation voltage of 500 V.

Installation Regulations
Compliance with general electrical installation regulations, accident prevention, and safety regulations is essential.

Use for Intended Purpose
The ABUCommander is designed for controlling machinery, resistant to various environmental factors, and suitable for use in ambient temperatures from -25°C to +70°C.

Other References
The ABUCommander is ergonomically designed to reduce operator fatigue and is suitable for direct or contactor control systems.

Scope of Supply
Includes a spring reel, equipment carriage for C1 track, cable grip, and installation instructions.

Specifications and Ordering Information
When ordering, specify the type and length of the control cable, with allowable deviation in cable length.

Technical Data
Details include rope extension, weight, and maximum load capacity for different models.

ABURemote Control System
The ABURemote system allows for safe and efficient operation of cranes, offering two transmitter types and control over frequency-controlled drives.

Safety and Compliance
According to DGUV Regulation 52, control systems must prevent confusion in crane operating directions.

Product Options and Applications
ABURemote can control all options of ABUS crane systems, adaptable to specific application needs.

Additional Information
Further product details are available on the ABUS website, including contact information for ABUS Kransysteme GmbH.

Catalog excerpts

Zusammenfahrsicherung Crane anti-collision device Kreuzhebelschalter Star limit switches Lastmesssystem LIS Load measuring system LIS ABUCommander ABUCommander ABUS Federzug ABUS spring reels Funksteuerungen Radio remote controls Fahrtrichtungskennzeichnung Operating direction signs Steuertechnik Central control system

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ABUS Komponenten | Inhaltsverzeichnis ABUS Components | Contents Seite 4 – 5 ABUS Zentralsteuertechnik für Kran und Katze ABUS central control system for crane and trolley Seite 6 ABUS Steuertechnik getrennt für Kran und Katze ABUS control systems with separate control units for crane and trolley Seite 7 Zuordnung der Kranschützkästen Allocation of Crane Control Panels Crane anti-collision device Star limit switches Seite 10 – 14 ABUS Lastmesssystem LIS ABUS LIS load measuring system Seite 18 Steuerleitung für ABUCommander in Verbindung mit einem ABUS Hebezeug Control cable for ABUCommander in...

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ABUS Komponenten | Steuertechnik ABUS Components I Central control system Central control system for crane and trolley Elektrischer Aufbau KS • Einzelabsicherung der Kran- und Katzfahrantriebe uber Motorschutzschalter • Absicherung der Hubantriebe durch das ABUS Lastmesssystem LIS • Steuerung vorbereitet zum Anschluss an Klemmen von: - Fotoelektronischer Zusammenfahrsicherung • Steuertransformator mit Primar- und Sekundarsicherung • Hauptschutz (Kranschalter) • Netzstecker abschlieObar Electrical design of KS panel • Crane and hoist travel motors protected individually by motor protection switches...

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ABUS Komponenten | Steuertechnik ABUS Components I Central control system Control systems with seperate Zuordnung control units for crane and trolley der Kranschutzkasten of Crane Control Panels Motor type Power Schutzkasten Betriebsspannung Schutzkasten SKR 50-K Panel type SKR 50-K Beschreibung der getrennten Steuertechnik SKR Die Steuerung ist aufgeteilt in Schutzkasten an der Kranbrucke (SKR) und Schutzkasten an der Katze (SKA). Bei dieser Steuerungs-art sind fur die Katzstromzufuhrung in der Regel nur zwei Flach-leitungen (1 x Hauptstrom und 1 x Steuerbefehle) erforderlich. Zur Installation...

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ABUS Komponenten | Zusammenfahrsicherung ABUS Components | Crane anti-collision device ABUS Komponenten | Kreuzhebelschalter ABUS Components | Star limit switches Crane anti-collision device Star limit switches ABUS Kreuzhebelschalter zur elektrischen Endbegrenzung bewirken die automatische Reduzierung oder Abschaltung der Fahrbewegung von Kranen und Katzen am Bahnende. Eine weitere Anwendung besteht bei Sperrzonen, die mit der Katze des Kranes nicht überfahren werden sollen. Die Betätigung erfolgt durch an der Bahn bzw. an der Kranbrücke befestigte Schaltnocken. Einsetzbar nur in Verbindung...

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ABUS Komponenten | Lastmesssystem LIS ABUS Components | Load measuring system LIS Lastmesssystem LIS (optional mit integriertem Lastkollektivspeicher) LIS load measuring system (with optional integrated load population recorder) Signal processing units LIS-SV Messsignal-Auswerteeinheiten LIS-SV ABUS Seilzüge sind mit einer intelligenten Hubwerkssteuerung LIS-SV ausgestattet und beinhaltet eine Überlastsicherung, die das Hubwerk sicher vor Überlastung schützt. Die Lasterfassung erfolgt durch einen Dehnungsmeßstreifen-Signalgeber und kann über eine Lastanzeige visualisiert werden. Eine weitere...

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ABUS Komponenten | Lastmesssystem LIS ABUS Components I Load measuring system LIS Die ab dem 01.01.1995 bindend in Kraft getretene EG-Maschinen-richtlinie 89/392/EWG (91/368/EWG) fordert SchutzmaOnahmen zur Gefahrenvermeidung an Hebezeugen infolge Materialermudung und Alterung. Hubwerke werden u. a. deshalb entsprechend der zu erwartenden Betriebsweise nach FEM 9.511 in bestimmte Trieb-werksgruppen eingestuft, wodurch die theoretische Nutzung D festgelegt ist (s.Tabelle). Load population recorder in accordance with FEM 9.755 The EU machinery directive 89/392/EEC 191/368/EEC], which became binding...

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ABUS Komponenten | Lastmesssystem LIS ABUS Components I Load measuring system LIS ABUS Komponenten | ABUCOMMANDER Lastmesssystem LIS (optional mit integriertem Lastkollektivspeicher) fur ABUS Lastmesssystem LIS-SV LIS load measuring system (with optional integrated load population recorder)Possible scope of supplyfor ABUS load measuring system LIS-SV ABUCommander Die Angaben gelten fur ABUS Elektro-Seilzuge als Hebezeuge bzw. Hebezeugkombinationen an einem Kran. Typ E, D, S, U = Hebezeuge mit Seilfestpunkttraverse, Einscherung 2/1,4/1, 6/1 Typ Z, D = Hebezeuge ohne Seilfestpunkttraverse, Einscherung...

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ABUS Komponenten | ABUCOMMANDER ABUS Components | ABUCOMMANDER ABUS Components | ABUCOMMANDER ABUCommander Direct control and contactor control IEC 60 364 Regulations concerning the installation of power systems with rated voltages up to 1000 V. IEC 60 204 Regulations concerning the electrical equipment of processing machinery. In the case of special applications, it may be necessary to comply with other applicable regulations. Total isolation in accordance with DIN EN 61 140 VDE 0140 part 1 Impact-resistant plastic weatherproof, corrosion-proof Ambient temperature range Rated isolation voltage...

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ABUS Komponenten | ABUCOMMANDER ABUS Components | ABUCOMMANDER ABUS Komponenten | Federzug ABUS Components | Spring reels Steuerleitung für ABUCommander in Verbindung mit einem ABUS Hebezeug Control cable for ABUCommander in combination with ABUS hoist Spring reels Steuerleitung für ABUCommander (Steckfertig vorkonfektioniert, für Direkt- oder Schützsteuerung) Typ der Steuerleitung Type of control cable Control cable for ABUCommander (Preassembled, ready for connection, for direct control or contactor control) Industrie-Stecker 16-polig oben Industrial plug 16 pins, above Leitungseinführung Stecker...

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ABUS Komponenten | Funksteuerungen ABUS Components | Radio remote controls ABUS Komponenten | Fahr trichtungskennzeichnung ABUS Components | Operating direction signs ABUS Funksteuerung ABURemote ABUS radio remote control ABURemote Operating direction signs Die Unfallverhütungsvorschrift „Krane“ DGUV Vorschrift 52 (BGV D6, § 7 (1)) fordert: „Steuereinrichtungen müssen so beschaffen und angeordnet sein, dass der Kranführer den Kran sicher steuern kann. Diese Forderung ist z.B. erfüllt, wenn … die Steuereinrichtungen so ausgebildet und gekennzeichnet sind, dass ein Verwechseln der Bewegungsrichtungen...

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ABUS Component-Catalog B

ABUS Component-Catalog B

Catalog excerpts

All ABUS Kransysteme GmbH catalogs and technical brochures