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ROBO product catalogue 3.0

ROBO product catalogue 3.0
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ROBO product catalogue 3.0

Product catalog summary
Overview: The ABICOR BINZEL Product Catalogue 3.0 provides a detailed guide to MIG/MAG, TIG, and PLASMA welding torch systems, along with robot peripherals. It covers both air-cooled and liquid-cooled systems, detailing specifications, applications, and technical data.
MIG/MAG Welding Torch Systems:
  • WH and WH-PP Air-Cooled: Suitable for industries like automobile and aerospace, with a capacity of up to 360 A. Features quick torch neck change for flexibility.
  • WH and WH-PP Liquid-Cooled: Offers higher capacity up to 550 A, ideal for heavy-duty applications such as shipbuilding.
  • ABIROB® W Liquid-Cooled: Robust and flexible, with a capacity of up to 500 A, suitable for commercial vehicle construction.
  • ABIROB® A Air-Cooled: Simple and effective, with a capacity of up to 500 A, used in the automobile industry.
  • ABIROB® 350 GC Air-Cooled: Durable and economic, with a capacity of 350 A, used in container construction.
  • ROBO Standard Liquid-Cooled: Reliable and economical, with a capacity of up to 600 A, used in shipbuilding.
  • TANDEM WH Liquid-Cooled: High power with a capacity of 2 x 400 A, used in commercial vehicle construction.
TIG Welding Torch Systems:
  • ABITIG® WH Liquid-Cooled: Includes models like ABITIG® WH 220 W, designed for precision welding tasks.
  • ABITIG® MT Liquid-Cooled: Features the ABITIG® MT 300 W, suitable for various industrial applications.
PLASMA Welding Torch Systems:
  • ABIPLAS® WELD CT Liquid-Cooled: Includes models like ABIPLAS® WELD 150 CT 20, designed for high-precision plasma welding.
Robot Peripherals:
  • Robot Mounts: Includes CAT2, iCAT, and iSTM mounts for different robot configurations.
  • Torch Cleaning Station: BRS-CCi for maintaining torch performance.
  • Torch Neck Change System: ATS-ROTOR for quick and efficient torch neck changes.
Company Overview: ABICOR BINZEL is a global leader in welding technology, emphasizing innovation and quality, operating in over 50 countries.
WH and WH-PP Liquid-Cooled System:
  • Applications: Suitable for industries like automobile construction and shipbuilding, handling materials such as construction steels and aluminum.
  • Robot Interface: Supports conventional and hollow wrist robots, with mounts like CAT2 and iSTM.
  • Key Features: Quick adaptation to welding tasks with fast torch neck changes, supports liquid cooling up to 550 A.
  • Technical Specifications: Details on torch necks, cooling type, rating, and wire diameter.
  • Advantages: Robust torch necks, innovative interface design, and hybrid cable assembly technology.
ABIROB® W and A ECO Systems:
  • Specifications: Liquid-cooled and air-cooled variants with ratings up to 500 A, supporting wire diameters from 0.8 to 1.6 mm.
  • Connection Interfaces: Includes cable assembly and machine connections.
  • Torch Interface: Features high-grip connection nuts and flow check valves.
  • Wear Parts and Accessories: Lists contact tips, gas diffusers, and nozzle insulators.
  • Applications: Suitable for industries like automotive and aerospace.
ABITIG® MT System:
  • Specifications: Liquid-cooled models with ratings up to 500 A, suitable for simple geometries.
  • System Components: Includes machine connections and cold wire feeding systems.
  • Wear Parts and Accessories: Detailed part numbers for torch necks and electrode holders.
Robot Mounts:
  • Specifications: CAT2, CAT2-HL, iCAT, and iSTM mounts offer collision protection and precise resetting.
  • Technical Data: Dimensions and weight for each mount type.
  • Accessories and Compatibility: Lists holders and adapter flanges for different robot types.
Additional Equipment:
  • Torch Cleaning Stations: Reliable and easy to install, featuring anti-spatter agent spraying.
  • Wire Cutting Fixture: Ensures precise wire cutting for optimal arc-start properties.
  • Torch Neck Change System: Allows automatic exchange of torch necks, increasing plant availability.
See more

Catalog excerpts

ROBO product catalogue 3.0-1

T E C H N O L O G Y F O R T H E W E L D E R ‘ S W O R L D . ROBO Product Catalogue 3.0 www.binzel-abicor.com

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ROBO product catalogue 3.0-3

MIG/MAG Welding Torch Systems Page 7 ■ MIG/MAG welding torch system "WH and WH-PP" air-cooled Page 9-15 ■ MIG/MAG welding torch system "WH and WH-PP" liquid-cooled Page 1 7-25 ■ MIG/MAG welding torch system "ABIROB® W" liquid-cooled Page 27-33 ■ MIG/MAG welding torch system "ABIROB® A ECO" air-cooled Page 35-42 ABIROB A300 / ABIROB A360 / ABIROB A500 ■ MIG/MAG welding torch system "ABIROB® 350 GC" air-cooled Page 43 -48 ■ MIG/MAG welding torch system "ROBO Standard" liquid-cooled Page 49-55 ■ MIG/MAG welding torch system "TANDEM" liquid-cooled Page 57-59 TIG Welding Torch Systems Page 61 ■ TIG...

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ROBO product catalogue 3.0-4

ABICOR BINZEL About us ... Top position on the global market. With more than 850 employees, 33 production and sales companies as well as more than 20 exclusive partners, Alexander Binzel Schweisstechnik GmbH & Co. KG, founded in 1945, is one of the world’s leading companies in the field of arc welding and welding torch technology. Alongside a top-quality range of products, the company provides complex individual solutions for welding-related manufacturing. Defined brand characteristics and guarantees for global market success include: Development strength, product quality, engineering competence...

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ROBO product catalogue 3.0-5

Global player. Close to customers – everywhere. www.binzel-abicor.com World-wide customer proximity is one of the recipes for success for the ABICOR BINZEL quality brand. The network has been greatly expanded over the past few years, with separate companies and further national agencies, guarantees not only global consultation, service and delivery expertise for the brand in the most important industrial countries, but also supplies of genuine parts and genuine accessories to customers all over the world. Genuine brand quality. International agencies in: Argentina England Latvia South Korea Australia...

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ROBO product catalogue 3.0-7

MIG/MAG Welding Torch Systems air and liquid-cooled ROBO WH / ROBO WH-PP air and liquid-cooled Quick adaptation to changing welding tasks ... Capacity: to 550 A Main areas of application: Suppliers (Tier 1, Tier 2), commercial vehicle construction, earth-moving equipment, rail vehicle construction, machine and steel construction Degree of automation: Low Medium High Page 9–25 ABIROB® W liquid-cooled Robust & exible ... Capacity: to 500 A Main areas of application: Commercial vehicle construction, earth-moving equipment, rail vehicle construction, shipbuilding, machine and steel construction Degree...

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ROBO product catalogue 3.0-9

MIG/MAG welding torch system “WH and WH-PP” air-cooled “Quick adaptation to changing welding tasks ...” The air-cooled MIG/MAG neck change welding torch system WH / WH-PP enables the complete torch neck to be replaced either manually or automatically – thanks to the innovative interface technology on the change body. This means torches of the same design can be replaced in seconds for maintenance purposes, or torches with special geometries for different welding positions can be changed as required. Equally, the replacement of contact tip and gas nozzle and the monitoring of the TCP also take...

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ROBO product catalogue 3.0-10

“WH and WH-PP” air-cooled System overview and technical data 1.2 Figure 1: Quick change system 1.1 1.3 1.4 2.1 2.4 2.2 2.3 Change body WH Figure 2: Machine connection Change body WH Push Pull Figure 1: Quick change system Figure 2: Machine connection 1.1 Rubber seals prevent dust/spatter penetration 1.2 Tool for manual torch neck replacement (hand lever) 1.3 Integrated wire-cutting and positioning function for torch neck replacement 1.4 Sturdy housing for change body (optionally with wire brake1) 2.1 High-quality control cable with strain relief (control cable connector on request) 2.2 Machine...

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ROBO product catalogue 3.0-11

Torch neck ROBO WH A360 Torch neck ROBO WH A500 3.1 3.2 3.3 Figure 3: Torch interface Figure 3: Torch interface 3.1 Contacts for optional gas nozzle sensor1 3.2 Compact and space-saving interface 3.3 O-rings ensure a gas-tight connection Technical data (EN 60 974-7): ROBO WH A 360 Type of cooling: air-cooled* Rating: 300 A CO2 250 A Mixed gases M21 (EN ISO 14175) Duty cycle: 100 % Wire-Ø: 0.8–1.2 mm Torch geometries: 0°/22°/35°/45° ROBO WH A 500 Type of cooling: Rating: Duty cycle: Wire-Ø: Torch geometries: air-cooled* 360 A CO2 290 A Mixed gases M21 (EN ISO 14175) 100 % 0.8–1.2 mm 0°/22°/45°...

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ROBO product catalogue 3.0-12

“WH and WH-PP” air-cooled Torch necks & wear parts ROBO WH A 360 Torch necks Features Standard 0° 962.1416 Part-No. 22° 35° 962.1410 962.1520 45° 962.1411 Wear parts and fittings are not included in the scope of delivery! Please order these separately and according to the application! Neck liner for Torch geometry Steel 0° / 22° / 35° / 45° Aluminium Wear parts for ROBO WH A 360 Wire-Ø Ø 0.8–0.9 Ø 1.0–1.2 Ø 0.8–1.0 Ø 1.2–1.6 0° / 22° / 35° / 45° Part-No. 149.0276.5 149.0277.5 149.0278.5 149.0279.5 2 1 4 3 1 Contact tip holder Type M6 Copper1 M6 Brass M8 Copper1 M8 Brass 1 (5 pcs.) M6 / M8 ¹ Recommended...

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ROBO product catalogue 3.0-13

“WH and WH-PP” air-cooled Torch necks & wear parts ROBO WH A 500 Torch necks Part-No. 22° 962.1505 0° 962.1504 Features Standard 45° 962.1506 Wear parts and fittings are not included in the scope of delivery! Please order these separately and according to the application! Neck liner for Steel Torch geometry 0° / 22° / 45° Aluminium 0° / 22° / 45° Wear parts for ROBO WH A 500 Wire-Ø Ø 0.8–0.9 Ø 1.0–1.2 Ø 0.8–1.0 Ø 1.2–1.6 Part-No. 149.0276.5 149.0277.5 149.0278.5 149.0279.5 2 1 4 3 1 Contact tip holder Type M6 Brass M8 Brass M8 Copper1 1 (5 pcs.) M6 / M8 Part-No. 142.0159.5 142.0158.5 142.0169.5...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.