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Plasma

Plasma
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Plasma

Product catalog summary
Overview of Plasma Cutting and Welding Torches
  • Plasma Cutting Torches: The ABIPLAS® CUT Series includes air-cooled models such as CUT 70, CUT 110, and CUT 150, each tailored for specific amperage ratings and cutting thicknesses. The ABIPLAS® CUT 200 W is a liquid-cooled torch for high-performance cutting up to 200 A, suitable for both manual and robotic applications. The ABICUT Series offers air-cooled torches like ABICUT 25K, 45, and 75, designed for lower amperage applications with ergonomic design and contact ignition.
  • Plasma Welding Torches: The ABIPLAS® WELD Series features liquid-cooled torches for welding, including models like WELD 100 W and 150 W, suitable for various welding tasks.
Spare Parts and Accessories
  • Includes cable assembly components, hoses, handles, and a wide range of consumables such as electrodes, nozzles, and insulators to maintain and optimize torch performance.
Technical Specifications
  • Specifications for each torch model include cooling type, pilot current, rating, gas type, gas flow, working pressure, and cutting thickness, ensuring users select the appropriate torch for their needs.
Key Features
  • Robust construction and optimal cooling for extended torch life.
  • Ergonomic design with extended trigger for safer operation.
  • Quickly exchangeable consumables for ease of use.
  • Compatibility with various power sources and optional features like coaxial cables and HF versions for enhanced performance.
Detailed Specifications for Plasma Cutting Torches:
  • Plasma air flow: approximately 25 l/min.
  • Soft start air flow: ≥ 12 l/min.
  • Gas post flow duration: ≥ 60 seconds.
  • Ignition type: Contact / HF with an ignition voltage of 7 kV (HF).
  • Cutting thickness capability: 20 mm at 75 A, depending on material and power source.
  • Gas supply: Compressed air for both plasma and cooling gas.
ABICUT 75 Torch Models:
  • Available with single or central connectors, and coaxial cable options.
  • Part numbers vary based on connector type and cable configuration.
Wear Parts for ABICUT 75:
  • Includes cooling tubes, electrodes, nozzles, swirl rings, shield caps, distance springs, and pressure springs with specific part numbers.
ABIPLAS® WELD Plasma Welding Torches:
  • Liquid cooled torches designed for both manual and machine welding.
  • Models include ABIPLAS® WELD 100 W and 150 W, with varying technical specifications.
  • Welding current ranges from 3–150 A with a 100% duty cycle.
  • Nozzle diameters range from 0.8–3.6 mm.
  • Required cooling capacity is 1.1 KW for 100 W and 1.5 KW for 150 W.
Wear Parts for ABIPLAS® WELD:
  • Includes torch caps, tungsten electrodes, centering ceramics, insulating rings, and nozzles with specific part numbers.
Cable Assemblies:
  • Various cable assembly components for plasma cutting and welding torches, both air and liquid cooled.
  • Includes power cables, pilot cables, and control cables with specific part numbers.
Hoses and Hose Clamps:
  • Leather hoses, hose couplings, and various hose clamps are available with specific part numbers.
Handles and Accessories:
  • Includes handles, control modules, triggers, switch guards, and condensate filters with specific part numbers.
Product Range Overview:
  • Includes robotic systems, welding accessories, MIG/MAG, TIG, and plasma torches.
  • Features products like robot torches, electronic welding regulators, laser heads, and more.
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Catalog excerpts

Plasma-1

Plasma Cutting and Welding Technology for all Metalworking Industries.

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Plasma-3

Plasma Cutting Torches ■■ Plasma Cutting Torches “ABIPLAS® CUT” air cooled ABIPLAS® CUT 70 / ABIPLAS® CUT 70 MT ■■ Plasma Cutting Torches “ABIPLAS® CUT” air cooled ABIPLAS® CUT 110 / ABIPLAS® CUT 110 MT ■■ Plasma Cutting Torches “ABIPLAS® CUT” air cooled ABIPLAS® CUT 150 / ABIPLAS® CUT 150 MT ■■ Plasma Cutting Torches “ABIPLAS® CUT” liquid cooled ABIPLAS® CUT 200 W / ABIPLAS® CUT 200 W MT ■■ Plasma Cutting Torches “ABICUT” air cooled ABICUT 25K / ABICUT 45 ■■ Plasma Cutting Torches “ABICUT” air cooled ABICUT 75 Plasma Welding Torches ■■ Plasma Welding Torches “ABIPLAS® WELD” liquid cooled ABIPLAS®...

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Plasma-4

Torches in the ABIPLAS® CUT series can be used for plasma cutting with compressed air as the plasma and cooling gas in all common cutting positions. Thanks to a large selection of plasma nozzles, electrodes and accessory parts, ABICOR BINZEL plasma cutting torches are suitable for individual continual use even under the toughest of conditions. Special torches are available for automated applications. ■ Robust design and optimum cooling guarantee long torch and consumable life ■ Handle with extended trigger offering increased distance between plasma jet and hand facilitating safer and fatigue...

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Plasma-5

Wear parts Standard cross groove (10 pcs.' 742.D027 742.D028 1 Only for manual torches.

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Plasma-6

■ Robust design and optimum cooling guarantee long torch and consumable life ■ Handle with extended trigger offering increased distance between plasma jet and hand facilitating safer and fatigue free working ■ Quickly exchangeable consumables (including insulator) - easy handling ■ Large range of consumables, equipment and accessories - for all cutting tasks ABIPLAS® CUT 110 ABIPLAS® CUT 110 Technical data (EN Type of cooling: Pilot current: Rating: Type of gas: Gas flow: Working pressure: Air value defined with nozzle size 1.4 mm: - Plasma air: - Soft start air: Gas post flow: Type of ignition: Gas...

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Plasma-7

Wear parts long cross groove – – 745.D068 – – – Distance spring Distance Bevel cutting nozzle Distance holder1 (1 pc.)

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Plasma-8

■ Robust design and optimum cooling guarantee long torch and consumable life ■ Handle with extended trigger offering increased distance between plasma jet and hand facilitating safer and fatigue free working ■ Quickly exchangeable consumables (including insulator) - easy handling ■ Large range of consumables, equipment and accessories - for all cutting tasks MT 60 974-7): air cooled 15-27 A (max. 29 A) 150 A (at 60 % Duty cycle) 120 A (at 100 % Duty cycle) Compressed air approx. 235 l/min. 5-5.5 bar approx. 39 l/min. > 15 l/min. > 60 s HF Compressed air both for plasma and cooling gas 7 kV max....

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Plasma-9

Wear parts long cross groove 757.D016 – – – – – Bevel cutting nozzle Distance

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Plasma-10

A striking design featuring innovative technology -ABIPLAS® CUT 200 W the liquid cooled plasma cutting torch from ABICOR BINZEL (in manual or robotic compatible version). Directly cooled, long-life electrodes, extended life nozzles and straightforward construction with only a few easily replaceable wear-parts. These are just some of the "cutting edge" highlights of this product. Highly efficient, superb cutting performance and flexibility for best results in daily use. Type of cooling: Pilot current: Rating: Type of gas: Working pressure: Air value defined with nozzle size 1.8 mm: - Plasma air: -...

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Plasma-11

Wear parts Nozzle Ø 1.0 mm / 40 A Ø 1.2 mm / 40–70 A Ø 1.4 mm / 70–90 A Ø 1.6 mm / 90–120 A Ø 1.8 mm / 120–160 A Ø 2.0 mm / 160–200 A Gouging nozzle ¹¹The “special” version is for plasma systems without a soft start, as well as for systems where the torch has ignition problems with the “standard version”. ²²Max. 150 A, it is used instead of the nozzle standard without distance holder. ³³The bevel cutting nozzle is used

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Plasma-12

Air cooled Plasma Cutting Torches ABICUT are particular/ suitable for plasma cutting applications in the range of 20 to 75 Amps in all cutting positions. Robust in construction, innovative in design. ■ Ergonomic designed, short handle - optimal handling ■ Inovative trigger guard - for safe operating ■ Positive trigger action - comfortable functioning ■ Robust construction and optimal cooling - long lifetime of torch and wear parts ■ Contact ignition reduces costs for thermal cutting ■ Compatible with all popular plasma cutting power sources ABICUT 25K Technical data (EN Type of cooling: Pilot...

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Plasma-13

Wear parts long with cross groove – – 748.0049.10 – long with cross groove – – 748.0049.10 –

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Plasma-14

■ Ergonomic designed, short handle - optimal handling ■ Inovative trigger guard - for safe operating ■ Positive trigger action - comfortable functioning ■ Robust construction and optimal cooling - long lifetime of torch and wear parts ■ Contact ignition reduces costs for thermal cutting ■ Compatible with all popular plasma cutting power sources ■ Shock resistant shield cap from special material ■ Two stage distance shield for best cutting results in high and low amp area ■ Optional with coaxial cable ■ Optional in HF version Torch complete Type ABICUT 75 ABICUT 75 ABICUT 75 HF ABICUT 75 HF ABICUT...

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Plasma-15

Wear parts Cooling tube (2 pcs.)StandardStandardlong

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Plasma-16

ABIPLAS® WELD the plasma welding torch generation, economical and efficient, from ABICOR BINZEL. Thanks to their compact design ABIPLAS® WELD torches improve accessibility even on difficult component geometries. The very stable process permits spatter free welding and brazing, with high quality joint characteristics. Suitable for both manual and machine welding. Torch body Type Part-No. ABIPLAS® WELD 150 W MT 698.3001 1 Other versions (single or central adaptor) available on request.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.