MFS V2
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High precision ... Constant & precise! MFS V2 – the wire feeder system for highly automated laser welding and brazing equipment. Instability in the wire feeding will become clearly visible in the seams. The consequence is scrap, rework and increasing costs. The level of automation in laser welding continues to rise. Therefore, the demands for a reliable and maintenance-free wire feeding systems are even higher. The ABICOR BINZEL Master-Feeder-System ”MFS V2“ provides very stable feeding through its true Push / Push system – with motor technology as well as 4-roll-wire-drives with high efficiency – even in the lower speed range. Using large wire diameters, the weld quality is maintained even with large gaps. However, the wire feeding speed will be reduced.

Robot control Option: Cooling circuit 4 4.6 Option: Hot wire power source Overview of the control leads: Cable assembly with control cable Control cable Bus cable / Interface cable Control cable Control cable Power cable Control cable Control cable Water hose M-drive ↔ MF 1 M-drive ↔ E-Box Robot control ↔ E-Box Robot control ↔ Robot Power source ↔ E-Box Power source ↔ M-drive Laser ↔ Laser head Laser ↔ Robot control Cooling circuit ↔ M-drive see page 5 (n. shown) see page 3, Pos. 3.1 see page 3, Pos. 3.2 w/o figure* see page 3, Pos. 4.3 see page 3, Pos. 4.5 w/o figure* w/o figure* see page...

E-Box Basic components E-Box analog / digital (230 V, 50 / 60 Hz) E-Box Interbus CU (230 V, 50 / 60 Hz) E-Box Interbus LWL (230 V, 50 / 60 Hz) E-Box Profibus (230 V, 50 / 60 Hz) E-Box deviceNet (115 V, 50 / 60 Hz) 1 1.1 Hand-held terminal (only for E-Box analog / digital) w/o fig. Memory-Stick for reprogramming / rebooting 2 2 M-drive 2.1 Spool carrier M-drive cpl. Insulating plate M-drive cpl. Wire end sensor for M-drive (only for bus variants) w/o fig. Wire feeding roll 1.0 / 1.0 U-groove for aluminium 3 Wire feeding roll 1.2 / 1.2 U-groove for aluminium 3 Wire feeding roll 1.6 / 1.6...

Basic components aluminium wires Master Feeder MF-1 with actual wire value transducer MF-1 with actual wire value transducer (0-10 m, i=30 gearing) MF-1 with actual wire value transducer (0-20 m, i=l5 gearing) 6.1 Wire feeding roll 20 mm, insulated 0.6 Wire feeding roll 20 mm, insulated 0.8 Wire feeding roll 20 mm, insulated 0.9 Wire feeding roll 20 mm, insulated 1.0 Wire feeding roll 20 mm, insulated 1.2 Wire feeding roll 20 mm, insulated 1.6 w/o fig. Pressure spring for compensator standard Pressure spring for compensator hard 6.4 Knurled screw for drive roll 6.5 Knurled screw for...

Flex-supply cold wire MFS Cable assemblies M-Drive / MF-1 liquid-cooled; 16-pole round control plug w/o fig. Cable assembly for MF-1 without actual wire feed speed value transducer L=3 m Cable assembly for MF-1 without actual wire feed speed value transducer L=4 m Cable assembly for MF-1 without actual wire feed speed value transducer L=5 m w/o fig. Cable assembly for MF-1 with actual wire feed speed value transducer L=3 m Cable assembly for MF-1 with actual wire feed speed value transducer L=4 m Cable assembly for MF-1 with actual wire feed speed value transducer L=5 m Cable assembly for...

Flex-supply hot and cold wire 8.4 Flex-supply cold wire Flex-supply hose external Flex-supply Cold wire with feeding tube Flex-supply cpl. gas / water external hose (M10x1 / M12x1.25 acc. to indication) max. 200 A w/o fig. Inlet tube Ms 26 mm MF Bg1 Inlet nipple PVC 4.0 mm Inlet nipple PVC 4.7 mm Ferrule M9x0.75 O-ring 4x1 mm 8.2 Flex-supply cpl. for cold wire feed only 8.3 Feeding tube cpl. for cold wire feed only for contact tips Wire feeding tip M6 Laser d=1.0 Wire feeding tip M6 Laser d=1.2 Wire feeding tip M6 Laser d=1.6 Contact tip Laser Hd d=0.6 mm Contact tip Laser Hd d=0.8 mm...

Laser HD-body for hot and cold wire 9.4 w/o. fig.Flex-supply ABK cpl. gas local with Hd-body / ALO1 1.0 mm* Flex-supply ABK cpl. gas local with Hd-body / ALO3 1.0 mm* Inlet tube 26 mm, MF-1 Inlet nipple PVC 4.0 mm Inlet nipple PVC 4.7 mm Ferrule M9x0.75 O-ring 4x1 mm 9.1 Laser Hd-body ALO1 / ALO2*/** 9.2 Laser Hd-body ALO3*/** 9.3 Contact tip Laser Hd 0.6 Contact tip Laser Hd 0.8 Contact tip Laser Hd 0.9 Contact tip Laser Hd 1.0 Contact tip Laser Hd 1.2 Contact tip Laser Hd 1.6 w/o. fig.TCP test tip Laser Hd 9.4 gas nozzle NW10 Laser Hd w/o. fig.gasket for gas nozzle (8x1 mm) Shim set Laser...

Side view: Bottom view: Side view: M-Drive Weight: Supply voltage: Wire feeding speed Standard roll assembly: Actuation: Cable assembly connection: Protection class: Inlet pressure coolant: Coolant connection: Inlet pressure gas: gas connection: Air-blast: ca.13 kg 24 V dC duty cycle: 500 A / 600 A max. welding voltage at 100% / 60% 20 m / min. Ø 1.2 (steel wire) 4 rolls (Ø 30 mm) Central adaptor WZ-2 IP21 5 bar / 70°C E-Box Weight: Connection voltage: Internal operating voltage: Power demand: Protection class: Hint: due to the high requirements at sensitive wire feeding systems we...