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iCAT
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Catalog excerpts

iCAT - 1

Robot mount iCAT Safety and flexibility in perfect symbiosis! iCAT – the robot mount for the latest generation of welding robots with a central guided cable assembly through the 6th axis offers a high level of safety & flexibility for air and liquid cooled torches. In case of a collision of the welding torch with the work piece, the iCAT is mechanically deflected by up to 10°. The iCAT has a buffer function in order to avoid damage at the welding torch, periphery as well as the robot. An additional safety aspect is the integrated crash protection of the iCAT which stops the robot immediately in case of a ”crash“. The secret: ■ Extremely torsion resistant cable assembly rotatable in the 6th axis over 480° (+/- 240°). ■ Safety & optimal system performance due to high repeatability. ■ High productivity & long life time through rugged, simple design. ■ High flexibility and optimal work piece accessibility. ■ Reduction of maintenance costs due to an easy assembly and handling. ■ Highest reliability is offered through the comprehensive protection against dust and spatters. ■ Additional feature: optional airblast and anti spatter injection through the cable assembly.

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iCAT - 2

System overview iCAT 1.1 ABIROB® A The proven air cooled system. High stability and repeatability. ABIROB® W Liquid cooled for particularly demanding applications. ABIROB® 350 GC Economical and reliable in the typical Asian CO2 torch design. Cable assemblies for iCAT air cooled 5 Subject to change without notice. • Guarantee for genuine BINZEL spares only. Note: All trademarks mentioned are property of the respective companies. 2

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iCAT - 3

Robot mount Robot flange for Motoman® Robot flange for ABB® Robot flange for KuKa® Robot flange for Fanuc® Robot flange for OTC® 7.1 Outer hose (length indication necessary) 7.2 Outer hose end piece w/o fig. Protection cover (for iCAT) w/o fig.Cable setting tool (for an easy mounting of the cable assembly) w/o fig.TCP check tool 'Further robot flanges on request. 2For spare parts see ROBO-catalogue. Wire- Connector- Robot Kemppi® euro central Motoman® EA1400N/SSA2000 ABIROB" torch necks Length Liner Fronius® Fronius® on request Panasonic® Panasonic® Motoman® EA1400N/SSA2000 980.2004...

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iCAT - 4

Liner for air and liquid cooled cable assemblies for steel welding PA nipple screwed on (for Panasonic®, Miller®, SKS®) Brass nipple crimped (for Panasonic®, Miller®, SKS®) PA collet screwed on (for Kemppi® with euro central connector) Liner for air and liquid cooled cable assemblies for aluminium welding PA nipple screwed on (for Panasonic®, Miller®, SKS®) PA collet screwed on (for Kemppi® with euro central connector) Srewed on PA nipple for steel Crimped brass nipple for steel Liner 1.9 x 5.5 x 2200 mm; 1.0 – 1.2 mm wire Liner 2.0 x 4.5 x 2200 mm; 1.0 – 1.2 mm wire; gas pressure < 2.0 bar...

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iCAT - 5

Dimensional sketch ABIROB® A (incl. robot flange) Dimensional sketch ABIROB® W (incl. robot flange) Dimensional sketch ABIROB® GC (incl. robot flange) 391 404 For detailed information about welding torches see ROBO-Catalogue or on request. 5

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iCAT - 6

Robot mount „iCAT“ Safety and flexibility in perfect symbiosis! ABIROB® A Robot mount iCAT Robot flange Torsion resistant coaxial cable assembly Cover against spatters and dust Rugged outer hose protects inner components Panasonic® style connector Miller® connector iCAT ABIROB® A300 air cooled iCAT ABIROB® A360 air cooled iCAT ABIROB® A500 air cooled iCAT ABIROB® W300 liquid cooled iCAT ABIROB® W500 liquid cooled iCAT ABIROB® 350GC air cooled Fronius® connector SKS® connector Weight (incl. torch neck) approx. 2050 g approx. 2400 g approx. 2500 g approx. 2500 g approx. 2450 g approx. 2100 g...

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