1. Catalogs
  2. ABICOR BINZEL
  3. ABIPLAS® WELD
video corpo

ABIPLAS® WELD

ABIPLAS® WELD

ABIPLAS® WELD

Product catalog summary
Introduction: The document introduces the ABIPLAS® WELD torch series, designed for automated plasma welding. It emphasizes the economic efficiency, robust design, and suitability for robots and semiautomatic machines. The torches provide a stable, spatter-free welding process, eliminating the need for expensive reworks.
Specifications: The ABIPLAS® WELD series includes models such as the 150 CT and 250 MT, both liquid-cooled. The 150 CT supports 80–150 A with a 100% duty cycle and a welding speed of up to 4.0 m/min, using electrodes of 1.2–3.6 mm diameter. The 250 MT supports up to 300 A with similar duty cycle and speed, using electrodes of 3.0–4.5 mm diameter.
Features: Key features include a compact design for accessibility, high lifetime of wear parts due to optimal cooling, and minimal wear parts for easy handling.
System Overview: The document provides a detailed overview of the system components, including wear parts for different models, cold wire feeding sets, and various component specifications with order numbers.
Robot Operation: Recommendations for robot operation include using an active water cooler and a cooling liquid with low electrical conductance to prevent torch damage. It suggests ordering two torch necks per cable assembly to minimize downtime.
Power Sources: The equipment is compatible with various power sources, and specific recommendations are provided for optimal operation.
Mounting and Accessories: The document details the robot mount CAT2-HL, which is compatible with the ABIPLAS® WELD CT/MT system. It highlights the structural construction for reproducibility and ease of assembly.
Contact Information: The document concludes with contact details for Alexander Binzel Schweisstechnik GmbH & Co. KG.
See more

Catalog excerpts

ABIPLAS® WELD-1

Plasma Welding Torch ABIPLAS® WELD CT and MT ABIPLAS® WELD – ... for the automated Plasma welding. The new Plasma welding torch series stands for higthe new torch hest economic efficiency. Due to the rugged design generation ... and reproducible adjustments it suits ideally for robots and semiautomatic machines. The extremly stable welding process allows a spatter free welding and high quality welding seams. Expensive reworks are not necessary anymore. The Plasma welding torches cover a rating up to 300 A in the Plasma key hole welding. The Features: ■ Small design for best accessibility ■ High lifetime of wear parts through optimal torch cooling ■ Only few wear parts – easy handling Technical data (EN 60974-7): ABIPLAS® WELD 150 CT 20 Type of cooling: liquid cooled Welding current: 80–150 A Duty cycle: 100 % Welding speed: Vs up to 4.0 m/min. Electrode diameter: 1.2–3.6 mm ABIPLAS® WELD 250 MT ABIPLAS® WELD 250 CT 20 Type of cooling: liquid cooled Welding current: max. 300 A Duty cycle: 100 % Welding speed: Vs up to 4.0 m/min. Electrode diameter: 3.0–4.5 mm

 Open the catalog to page 1
ABIPLAS® WELD-2

System overview ABIPLAS® WELD CT 2 Cold wire feeding set 4.8 Wear parts ABIPLAS® WELD 250 CT/MT Wear parts ABIPLAS® WELD 150 CT 5.1

 Open the catalog to page 2
ABIPLAS® WELD-3

Torch body for CT torches Torch mount for CT torches Cable assemblies ABIPLAS® WELD ECO Cold wire feeding set Cold wire feeding Component parts Wear parts ABIPLAS® WELD 150 CT Torch body ABIPLAS® WELD 150CT 20 Torch body ABIPLAS® WELD 250CT 20 Page 6 CAT2-HL (XL) Segment holder Plasma CT ECO Line 2 Page 6 Flange for CAT2-HL ABIPLAS® WELD ECO cpl., liquid cooled, Connector SBI® 3 ABIPLAS® WELD ECO cpl., liquid cooled, Connector SBI® ABIPLAS® WELD ECO cpl., liquid cooled, Connector EWM® ABIPLAS® WELD ECO cpl., liquid cooled, Connector Castolin® Cold wire feeding set for ABIPLAS® WELD 150 CT20 4...

 Open the catalog to page 3
ABIPLAS® WELD-4

Wear parts ABIPLAS® WELD 250 CT/MT Torch cap cpl. Torch cap cpl. Torch cap cpl. Torch cap standard 7.2 Tungsten electrode (WR 2), L=75mm Tungsten electrode (WR 2), L=75mm Tungsten electrode (WR 2), L=75mm Tungsten electrode (Cathode), L=75mm 7.3 Centering ceramic Centering ceramic Centering ceramic Centering ceramic 7.4 Insulation ring 7.5 Disposing ring 7.6 Gas diffuser 7.7 Plasma nozzle Plasma nozzle Plasma nozzle Plasma nozzle 7.8 Fastening nut 7.9 Shielding gas nozzle 8 Alignment gauge w/o fig. Cable assembly holder Sharpener for plastic liner Hose cutter for plastic liner Spare blade for...

 Open the catalog to page 4
ABIPLAS® WELD-5

Dimensional sketch ABIPLAS® WELD 150 CT20 Dimensional sketch ABIPLAS® WELD 250 CT20 206 mm Order information: In order to assure an optimal operation, we recommend to order two torch necks per cable assembly for the first order. Downtime due to service works can be reduced to a minimum. Torch neck geometry should be checked with an aligment gauge befor every use. Necessary information: Type of power source Cable assembly length System information: Robot operation: In order to assure a smooth operation of the complete system, we recommend the use of an active water cooler. It is very important...

 Open the catalog to page 5
ABIPLAS® WELD-6

CAT2-HL is based on the well-proven robot mount CAT2 with improved fixing section for torch mounts. Together with the welding torch system ABIPLAS® WELD CT/MT the robot mount CAT2-HL is used as standard. The mounting arm of the system is equipped with the solid and highly precise conical connection for CAT2-HL. Welding Torch System ABIPLAS® WELD CT/MT Robot mount CAT2-HL Features: ■ Outer dimensions compatible with CAT2 ■ Adapter flanges, insulated ■ Firm structural construction for best reproducability ■ Easy and fast assembly and disassembly Robot mount CAT2-HL Description Robot mount CAT2-HL...

 Open the catalog to page 6
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.