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ABB Robotics
Robotics product range

Robotics product range

Product catalog summary

Overview
ABB Robotics is a prominent provider of industrial and collaborative robots, delivering advanced digital services in 53 countries. With over 300,000 robot solutions deployed, ABB enhances flexibility, efficiency, safety, and reliability across various industries.

The Factory of the Future
The future factory is envisioned as smart and connected, addressing challenges like frequent line changes and complex automation. ABB focuses on Collaboration, Simplification, and Digitalization to aid this transition.

Key Concepts

Collaboration: Humans and robots work closely to boost flexibility and productivity.
Simplification: Easy installation and programming with intuitive dashboards for decision-making.
Digitalization: Connecting robots to the digital world for improved efficiency through advanced analytics.

YuMi® Robot
YuMi® is a collaborative, dual-arm robot for small parts assembly, allowing seamless human-robot collaboration with intuitive programming.

Customer Service
ABB offers comprehensive services to increase uptime and reduce costs, including remote support, parts logistics, training, and expert systems. Robot Care Service Agreements ensure minimal downtime and quick responses.

Robot Selection Table
Specifications for various ABB robots are provided, detailing load capacity, reach, position repeatability, protection standards, and mounting options to assist in selecting the right robot.

Conclusion
ABB Robotics is dedicated to helping customers navigate modern manufacturing complexities, offering innovative solutions and support to enhance productivity, quality, and safety.

Specifications

IRB 760: Designed for depalletizing and material handling with a 450 kg load capacity and 3.18 m reach.
IRB 360 Series: Models with load capacities from 1 kg to 8 kg and reach from 1.13 m to 1.60 m for assembly, packing, and picking.
IRB 660: For material handling and palletizing with 180 kg and 250 kg load capacities and 3.15 m reach.
YuMi® IRB 14000: Collaborative robot for small parts assembly with 0.50 kg load capacity and 0.559 m reach.

Controllers

IRC5 Controller: Supports all robots except IRB 910 SC, offering advanced dynamic modeling.
OmniCore™ Controller: For new small robots, featuring SafeMove2 and connectivity to ABB Ability™ Connected Services.

Positioners

IRBP Series: Models A, B, C, and D with varying capacities and envelopes for different applications.

Applications

Press Automation Robots: IRB 6660 and IRB 7600 for press automation and machine tending.
Paint Robots: IRB 52, IRB 580, and IRB 5400 for painting applications.
Body-in-White: Systems like Gate Framer and ModulFlex for automotive manufacturing.

Key Features

Protection standards (IP54, IP67, Ex) for different environments.
Controllers with QuickMove™ and TrueMove™ for enhanced performance.
Positioners with high handling capacities and precise positioning.

Product Range Overview
Comprehensive overview of robotic and automation equipment for productivity, quality, and safety, categorized into arc welding, dispensing, machine tending, material handling, press automation, and painting.

Arc Welding Equipment
Features advanced technologies like WeldGuide IV and Esab AristoMig 5000i for precise welding operations.

Dispensing and Machine Tending
Includes dosers, pumps, and the Tool System TS 2600ID for precise material application and flexibility.

Material Handling
Solutions with integrated and external DressPacks for flexible production demands.

Press Automation
Equipment like carbon fiber tooling and Dynamic Drive Chain for enhanced performance.

Painting Equipment
Includes color change units and gear pump units for efficient paint application.

Atomizers
High-performance rotary atomizers for solvent and waterborne paints, emphasizing finish quality and efficiency.

Cartridge Bell System (CBS)
Optimizes paint usage with paint cartridges for color changes, minimizing paint loss.

External Charged Bell
For waterborne paint, achieving high transfer efficiency without an air heater.

Paint Application Packages (PAP)
Pre-engineered solutions for quick installation and flexibility.

Simplified Robot Programming (SRP)
Integrates modern motion tracking with a teaching handle for easy paint command recording.

Feather Duster
Robotic system for cleaning car bodies before painting.

Modular Solutions
Includes solutions for palletizing, packing, washing, spot welding, 3D inspection, and laser welding.

FlexArc Welding Cells
Modular, standardized robotic welding cells with high performance and safety features.

FlexLoader Machine Tool Tending Cells
Automates workpiece handling, increasing machine tool utilization.

FlexLoader Series Overview

FlexLoader FP 800: Handles semi-oriented workpieces from pallets.
FlexLoader FP 850: Uses a laser sensor for guiding robots.
FlexLoader SC 3000: Offers modularity and a small footprint.

Software Products

RobotStudio: PC-based programming tool for offline programming.
RobotWare: Provides motion control and flexibility for various applications.

Key Features and Benefits

High modularity and ease of use across FlexLoader models.
RobotStudio enables realistic simulations without production interruptions.
RobotWare enhances robot control with advanced options.

Overview
ABB offers software tools to enhance robotic machine tending operations, reducing costs and boosting productivity.

Applications
Software supports applications like arc welding, assembly, cutting, force control, machine tending, machining, painting, palletizing, picking, plastics, press automation, and spot welding.

Key Software Products

Cutting: RobotWare Cutting and RobotStudio Cutting PowerPac for high-precision laser cutting.
Plastics: RobotWare Plastics Mold for the plastics industry.
Dispensing: RobotWare Dispense for various dispensing processes.
Machining: RobotWare Machining FC for complex machining processes.
Machine Tending: RobotWare Machine Tending for easy programming and safe operation.
Picking and Packing: PickMaster 3 for packaging with advanced vision techniques.
Press Automation: RobotWare StampApp for robotic stamping cell automation.
Painting: RobView 5 for managing paint installations.
Spot Welding: RobotWare Spot for spot welding applications.

Additional Information
ABB reserves the right to make technical changes without notice and emphasizes the importance of obtaining prior written consent for reproduction or disclosure of its contents.

Catalog excerpts

Robotics product range Helping our customers make the journey to the flexible, efficient factory of the future while continuing to make work more meaningful © • Collaboration: flexibility to accommodate low volume, high mix, short cycle production • Simplification: managing increased automation complexity and making robots easier to use • Digitalization: unlocking new levels of performance and reliability in connected robots

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ABB Robotics is a pioneer in industrial and collaborative robots and advanced digital services. As one of the world’s leading robotics suppliers, we are active in 53 countries and over 100 locations and have shipped over 300,000 robot solutions in a diverse range of industries and applications. We help our customers to improve flexibility, efficiency, safety and reliability, while moving towards the connected and collaborative factory of the future. 04 - 05 The Factory of the Future 10 - 15 Selection table - robots 30 - 31 Press automation robots 60 - 61 Software products: RobotStudio®...

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— The Factory of the Future Flexible for growth, efficient at every level It is not easy to compete while the ground is shifting under your feet. In many industries ‘high mix, low volume’ is the new normal, while automation becomes more complex and product cycles shorter. Is your business ready? — Powerful performance can be unlocked by connecting the virtual world with physical robots, systems and equipment in factories. The factory of the future is smart and connected. However, adapting to the realities of today’s manufacturing environment can carry unique pain points: • Shop floor disruptions...

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— YuMi®: Creating an automated future together. You and Me. Image — 01 YuMi assembles USB sticks at DEONET in the Netherlands. — 02 YuMi manufactures sockets at ABB’s plant in the Czech Republic. — 03 YuMi makes electrical socket in Ede, the Netherlands. The new era of robotic co-workers is here. YuMi® is the result of years of research and development, making collaboration between humans and robots a reality, but it is also much more. ABB has developed a collaborative, dual arm, small parts assembly robot solution that includes flexible hands, parts feeding systems, camera-based part location...

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This is part of the largest service offering and broadest service network in the industry, including over 1,600 service professionals in 53 countries and 24/7 global support through dedicated call centers for immediate response. ABB’s comprehensive offering also includes parts and logistics, field service, training, and expert systems and application services based on ABB’s experience from having sold more than 300,000 robots. Within the selectable options of our service agreement configuration tool, our experts stand ready to help you choose the service solution that suits your needs. In addition...

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PRODUCT RANGE IMPROVING PRODUCTIVITY, QUALITY AND WORKPLACE SAFETY SELECTION TABLE: ROBOTS Selection table Robots PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS Protection Std: IP54 Option: Foundry Plus 2 with IP67 Protection Std: IP54 Option: IP67, Foundry Plus 2 Protection Std: IP67 Option: Foundry Plus 2, high pressure steam washable Mounting Floor, wall, inverted, and tilted angles Mounting Floor, wall, inverted, tilted angles, and shelf Mounting Floor Mounting Shelf Protection Std: IP40 Option: IP67, Clean room ISO 4, food...

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PRODUCT RANGE IMPROVING PRODUCTIVITY, QUALITY AND WORKPLACE SAFETY SELECTION TABLE: ROBOTS Selection table Robots PRODUCT BASIC SPECIFICATIONS BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS Position repeatability (mm) Axis 1 + 2 ±0.01 Load (kg) Reach (m) Protection Offset 6th-7th axis: ^ Mounting Floor Mounting Floor Mounting Table Load (kg) Reach (m) Protection Protection Std: IP67 Option: Foundry Plus 2 Offset 6th-7th axis: 1.30/1.45 m on Height: 127 mm cc CL Mounting Bench, table Load (kg) Reach (m) Protection Mounting Floor Mounting Floor Position 0.02...

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14 PRODUCT RANGE IMPROVING PRODUCTIVITY, QUALITY AND WORKPLACE SAFETY SELECTION TABLE: ROBOTS 15 Selection table Paint robots PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS IRB 5400-12 Load (kg) 25.0 Slim Arm Reach (m) 3.10 IRB 5400-23/24 Load (kg) Process arm , , „ Mounting Floor, wall, inverted Mounting Floor Mounting Clean-wall rail, in-booth rail repeatability (mm) < . . CL Robot: tilted, upright, inverted Position repeatability (mm) Mounting Floor Mounting Clean-wall rail, in-booth rail Mounting Floor,...

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PRODUCT RANGE IMPROVING PRODUCTIVITY, QUALITY AND WORKPLACE SAFETY INDUSTRIAL ROBOT OFFERING

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PRODUCT RANGE IMPROVING PRODUCTIVITY, QUALITY AND WORKPLACE SAFETY INDUSTRIAL ROBOT OFFERING Load (kg) Reach (m) Position repeatability (RP) (mm) Working range Main applications Arc welding Dispensing Machine tending Material handling Standard: IP67 (base, lower arm, wrist), IP54 (axis 4) Floor, wall, tilted, inverted, shelf Load (kg) Reach (m) Position repeatability (RP) (mm) Working range Main applications Arc welding Assembly Dispensing Machine tending Material handling Protection available Standard: IP67 (base, lower arm, wrist), IP54 (axis 4) Mounting Floor, wall, tilted, inverted,...

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PRODUCT RANGE IMPROVING PRODUCTIVITY, QUALITY AND WORKPLACE SAFETY INDUSTRIAL ROBOT OFFERING Main applications Cutting/deburring Die spraying Dispensing Grinding/polishing Measuring Std: IP54 Option: IP67, Foundry Plus 2 Floor Load (kg) Reach (m) Position repeatability (RP) (mm) Working range Main applications Assembly Deburring Dispensing Machine tending Material handling Packing/palletizing Press brake tending Protection available Std: IP67. Option: Foundry Plus 2, Foundry Prime 2 (valid for 60 kg variant) Mounting Floor, tilted, inverted, shelf Working range Protection available 5-axis...

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Robotics product range

Robotics product range

Catalog excerpts

All ABB Robotics catalogs and technical brochures