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RacerPack

Product catalog summary

Introduction
RacerPack is a fully integrated solution for packing flow-wrapped products into trays, cartons, or feeding other machinery. It aims to replace manual labor, reduce change-over times, and minimize the operational footprint.

Key Values
The system features an indexing belt with a small footprint and a capacity of 450 products per minute (PPM) per robot. It is designed for quick belt changes within 10 minutes. The product size range includes lengths of 50-200 mm, widths of 25-120 mm, and heights of 6-60 mm. Carton sizes range from 100-400 mm in length, 80-300 mm in width, and 40-150 mm in height.

Product Data
The RacerPack can handle a maximum payload of 8 kg and achieve up to 450 PPM per robot with 2 mm accuracy at 3.5 g acceleration/deceleration. Configurations can include one or two robots, indexing belts, and conveyors.

Scope of Supply
The order can include a complete function package, modules, or custom-made parts. Options available are stainless design, acceleration infeed, high-speed infeed conveyor design, and a 250 PPM version. The IRB 360 is integrated into the frame with a touch screen for start/stop/settings, and a panel on a swing arm.

Software and Control
The system includes a user-friendly HMI with recipe handling for easy operation. All parameter settings are accessible from the HMI. The AC 500 is integrated into the control cabinet, managing the software HMI and conveyors.

Customized Modules
Options for customization include in-feed conveyors, grippers, carton conveyors, and indexing conveyors with motor packages.

Catalog excerpts

Klas Bengtsson, Product Management, ABB Robotics, RacerPack Packaging flow wraps in boxes © ABB Group April 11, 2014 | Slide 1

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RacerPack Putting flow wraps in the box Description Fully integrated packing of flow wrapped products into trays, cartons or feeding of other machineries Introduction Key values Product data Scope of s

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RacerPack Proven solution Customer installation Key selling points  Replace manual labor  Shorter change-over times and smaller footprin

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Indexing belt with small footprint Belt change in 10 minutes Lean design

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Product data Sizes Product size Length 50-200 mm © ABB Group April 11, 2014 | Slide 5 Carton sizes

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Product data Performance Performance  Max 8 kg payload  Up to 450 PPM per robot  2 mm accuracy at 3.5 g accel/dec

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Product data Configurations Configure 1 or 2 robots, indexing belts and conveyors

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Scope What to order? Complete function package Custom made parts Acceleration infeed Infeed conveyor high speed design Stainless design

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Scope Software HMI, Panel and PLC All parameter settings are accessible from the HMI Touch screen User-friendly HMI with recipe handling for products for easy operation of the application Operator Panel AC 500 integrated in control cabinet

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Scope Customized modules Indexing conveyor with motor package Carton conveyor

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All ABB Robotics catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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