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IRB 2400

Product catalog summary

Overview: The document provides a comprehensive specification for the IRB 2400 series of industrial robots, detailing their structure, standards compliance, installation, calibration, load handling, and available options. It is intended for product managers, sales, and customer service personnel to understand the robot's capabilities and configurations.

1. Description:

Structure: The IRB 2400 is a 6-axis robot designed for flexible automation in manufacturing. It features an open structure for extensive communication with external systems and is controlled by the IRC5 controller with RobotWare software.
Safety: The robot adheres to safety standards for complete systems, manipulators, and controllers.
Foundry Plus Option: Designed for harsh environments, this option includes enhanced sealing, corrosion protection, and IP67 compliance, making it suitable for die-casting and similar applications.
Versions: Two variants are available: IRB 2400/10 with a 10 kg capacity and IRB 2400/16 with a 16 kg capacity, both with a reach of 1.55 meters.

2. Standards:

The robot is designed in accordance with ISO 10218-1:2011 and other relevant standards, ensuring safety and performance in industrial environments.
Region-specific standards include ANSI/RIA R15.06 and CAN/CSA Z 434-03.

3. Installation and Calibration:

Details on installation requirements, operating conditions, and calibration methods are provided to ensure optimal performance and accuracy.

4. Load Diagrams and Motion:

Load diagrams specify maximum load and moment of inertia, with considerations for wrist torque and stopping distances.

5. Variants and Options:

Various options for manipulators, positioners, track motion, and process equipment are available to customize the robot for specific applications.

6. Maintenance and Troubleshooting:

Guidelines for maintaining the robot and addressing common issues are included to ensure longevity and reliability.

Product Overview: This document provides detailed specifications and guidelines for the IRB 2400 industrial robot, focusing on installation, operating requirements, calibration, and load management.

1. Applicable Standards: The document lists several standards applicable to the IRB 2400, including ISO 13732-1:2006 for ergonomics, IEC 60974-1:2012 for arc welding equipment, and IEC 60529:1989 for degrees of protection provided by enclosures.

2. Installation: The robot can be mounted on the floor or inverted, with specific weight limits for end effectors and additional equipment. Mechanical stops and limit switches can restrict the working range of certain axes.

3. Operating Requirements: The robot is designed to operate in non-explosive environments with ambient temperatures ranging from +5°C to +45°C. It has different protection standards (IP54 for standard manipulators and IP67 for steam washable versions).

4. Calibration: Various calibration methods are outlined, including standard calibration, absolute accuracy calibration, and wrist optimization. Absolute accuracy calibration is crucial for precise positioning and is integrated into the controller algorithms.

5. Load Diagrams: The document emphasizes the importance of defining correct load data to prevent overloading. Load diagrams are provided for different robot configurations, and tools like RobotLoad can verify specific load cases.

6. Maximum Load and Moment of Inertia: Specifications for maximum load and moment of inertia for full and limited axis movements are detailed, ensuring safe and efficient operation.

Product Overview: The document provides detailed specifications for the ABB IRB 2400 series robots, specifically the IRB 2400/10 and IRB 2400/16 models. These robots are designed for industrial applications with varying payload capacities and torque specifications.

Specifications:

Torque and Load: The IRB 2400/10 has a maximum wrist torque of 9.81 Nm on axis 6 and 20.6 Nm on axes 4 and 5, with a payload capacity of 10 kg. The IRB 2400/16 supports a maximum wrist torque of 15.7 Nm on axis 6 and 33.0 Nm on axes 4 and 5, with a payload capacity of 16 kg.
Mounting Equipment: The robots come with tapped holes for mounting additional equipment, with specific load positions and maximum load capacities detailed for different parts of the robot.
Maintenance: The robots require minimal maintenance, featuring maintenance-free AC motors and oil-lubricated gearboxes. Maintenance intervals depend on usage and selected options.
Motion Range: The robots have a comprehensive range of motion across six axes, with specific degrees of rotation and motion limits detailed for each axis.
Performance: Performance metrics such as pose repeatability, accuracy, and stabilization time are provided, with values measured according to ISO 9283 standards.

Variants and Options:

Color and Protection: The robots are available in various RAL colors, with options for standard and Foundry Plus protection for harsh environments.
Mounting Positions: Options for floor and inverted mounting are available.
Application Interface: Integrated hoses and cables for air supply and signals are provided for connecting extra equipment.
Safety Features: Options for electronic position switches and working range limits on axes are available to enhance safety.
Warranty: Standard warranty is 12 months, with options to extend up to 24 months.

Conclusion: The IRB 2400 series offers robust and versatile solutions for industrial automation, with customizable options to suit various operational needs and environments.

Catalog excerpts

Trace back information: Workspace 23B version a8 Checked in 2023-06-13 Skribenta version 5.5.019

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The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced...

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Overview of this product specification Overview of this product specification About this product specification It describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensions prints • The fulfillment of standards, safety and operating requirements • The load diagrams, mounting or extra equipment, the motion and the robot reach • The specification of variants and options available Usage Product specifications are used to find data and performance about the product, for example to decide which product to buy. How to handle the product...

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1.1.1 Introduction to structure Continued base to wrist (except IRB 2400L, IP67 only on wrist and connectors), which means that the electrical compartments are sealed against water and solid contaminants. Among other things all sensitive parts are better protected than the standard offer. Selected Foundry Plus features: - Improved sealing to prevent penetration into cavities to secure IP67 - Additional protection of cabling and electronics - Special covers protecting cavities - Well-proven connectors - Rust preventives on screws, washers and unpainted/machined surfaces - Extended service and...

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1.1.2 Different robot versions The IRB 2400 is available in two variants and they can be mounted inverted (no tilting allowed around X-axis or Y-axis). Continues on next page Product specification - IRB 2400 11 © Copyright 2004-2023 ABB. All rights reserved.

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1 Description 1.1.2 Different robot versions Continued Information for replacement of manipulator The R1.MP and R1.CP/CS connectors on the manipulator on protection type Standard were changed in May 2018, from clamp locking connections to screw locking connections. So if a new manipulator will replace an older manipulator then new floor cables are needed (power cable and CP/CS, same as for protection type Foundry Plus). More details are available in Product manual - IRB 2400. Product specification - IRB 2400 3HAC042195-001 Revision: S © Copyright 2004-2023 ABB. All rights reserved.

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The listed standards are valid at the time of the release of this document. Phased out or replaced standards are removed from the list when needed. General The product is designed in accordance with IS0 10218-1:2011, Robots for industrial environments - Safety requirements -Part 1 Robots, and applicable parts in the normative references, as referred to from ISO 10218-1:2011. In case of deviations from ISO 10218-1:2011, these are listed in the declaration of incorporation which is part of the product delivery. Normative standards as referred to from ISO 10218-1 Continues on next page © Copyright...

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1.2.1 Applicable standards Continued Standard i Only valid for arc welding robots. Replaces IEC 61000-6-4 for arc welding robots. ii Only robots with protection Clean Room. Product specification - IRB 2400 3HAC042195-001 Revision: S © Copyright 2004-2023 ABB. All rights reserved.

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1 Description 1.3.1 Introduction to installation 1.3 Installation 1.3.1 Introduction to installation General The same version of the robot can either be mounted on the floor or inverted (no tilting allowed around X-axis or Y-axis). An end effector, max. weight 10 or 16 kg including payload, can be mounted on the robot’s mounting flange (axis 6) depending on the robot version. See Load diagrams on page 25. Extra loads Other equipment can be mounted on the upper arm, max. weight 11 kg or 12 kg, and on the base, max. weight 35 kg. Holes for mounting extra equipment, see Mounting equipment on page...

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1.3.3 Mounting the manipulator Continued Note regarding Mxy and Fxy The bending torque (Mxy) can occur in any direction in the XY-plane of the base coordinate system. The same applies to the transverse force (Fxy). Continues on next page 18 Product specification - IRB 2400 © Copyright 2004-2023 ABB. All rights reserved.

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1 Description 1.4.1 Calibration methods 1.4 Calibration and references 1.4.1 Calibration methods Overview This section specifies the different types of calibration and the calibration methods that are supplied by ABB. The original calibration data delivered with the robot is generated when the robot is floor mounted. If the robot is not floor mounted, then the robot accuracy could be affected. The robot needs to be calibrated after it is mounted. More information is available in the product manual. Types of calibration Type of calibration Description Calibration method Standard calibration The...

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IRB 2400

IRB 2400

Catalog excerpts

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