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© Copyright 2004-2024 ABB. All rights reserved. Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced...

Specification of variants and options 3HAC023604-001 Revision: AS © Copyright 2004-2024 ABB. All rights reserved.

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Overview of this specification Overview of this specification About this product specification It describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensional prints • The fulfilment of standards, safety and operating requirements • The load diagrams, mounting of extra equipment, the motion and the robot reach • The specification of variant and options available Usage Product specifications are used to find data and performance about the product, for example to decide which product to buy. How to handle the product is described...

Continues on next page Product specification - IRB 1600/1660 9

Product specification - IRB 1600/1660 3HAC023604-001 Revision: AS © Copyright 2004-2024 ABB. All rights reserved.

1 Description 1.1 Structure 1.1.1 Introduction Robot family The IRB 1600/1660 robot is available in six variants, two of which are AW robot variants, IRB 1660ID-6/1.55 and IRB 1660ID-4/1.55 with a compact arcwelding dressed process upper arm. The IRB 1600/1660ID family is ideal for Arc Welding, Machine Tending, Material Handling, Gluing and Deburring/Grinding applications. Software product range We have added a range of software products - all falling under the umbrella designation of Active Safety - to protect not only personnel in the unlikely event of an accident, but also robot tools, peripheral...

1 Description 1.1.1 Introduction Continued Foundry Plus 2 The Foundry Plus option is designed for harsh environments where the robot is exposed to sprays of coolants, lubricants and metal spits that are typical for die casting applications or other similar applications. Typical applications are spraying insertion and part extraction of die-casting machines, handling in sand casting and gravity casting, etc. (Please refer to Foundry Prime for washing applications or other similar applications). Special care must be taken in regard to operational and maintenance requirements for applications in...

Manipulator axes © Copyright 2004-2024 ABB. All rights reserved.

The IRB 1600/1660ID is available in six versions and they can be mounted on the floor, wall, tilted (up to 55 degrees around the Y-axis or X-axis) or inverted. See Robot motion on page 51 for limitations. Continues on next page © Copyright 2004-2024 ABB. All rights reserved.

1.1.2 Technical data Continued Power consumption Path E1-E2-E3-E4 in the ISO Cube, max.load. © Copyright 2004-2024 ABB. All rights reserved.

1 Description 1.1.2 Technical data Continued R= 335 mm minimum turning radius Continues on next page 16 Product specification - IRB 1600/1660 3HAC023604-001 Revision: AS © Copyright 2004-2024 ABB. All rights reserved.

1 Description 1.1.2 Technical data Continued R335 Minimum turning radius 3HAC023604-001 Revision: AS © Copyright 2004-2024 ABB. All rights reserved.

1 Description 1.2.1 Applicable standards 1.2 Standards 1.2.1 Applicable standards The listed standards are valid at the time of the release of this document. Phased out or replaced standards are removed from the list when needed. General The product is designed in accordance with IS0 10218-1:2011, Robots for industrial environments - Safety requirements -Part 1 Robots, and applicable parts in the normative references, as referred to from ISO 10218-1:2011. In case of deviations from ISO 10218-1:2011, these are listed in the declaration of incorporation which is part of the product delivery. Normative...

i Only valid for arc welding robots. Replaces IEC 61000-6-4 for arc welding robots. ii Only robots with protection Clean Room. © Copyright 2004-2024 ABB. All rights reserved.

1.3 Installation 1.3.1 Introduction General IRB 1600 can be mounted on the floor, wall, tilted (up to 55 degrees around the Y-axis or X-axis, also valid for inverted robot, for more details see Product manual - IRB 1600/1660) or inverted. An end effector with max. weight of 6 kg or 10 kg (depending on variant) can be mounted on the tool flange (axis 6). See figure below for wall/tilted mounting position, regarding the X direction of the base coordinate system. See Robot motion on page 51 for limitations. IRB 1660ID-X/1.55 can be mounted on the floor or inverted and generally be tilted up to 45...

© Copyright 2004-2024 ABB. All rights reserved.

Maximum load in relation to the base coordinate system. See the following figure. Floor Mounted Continues on next page

1 Description 1.3.3 Mounting the manipulator Continued Note regarding Mxy and Fxy The bending torque (Mxy) can occur in any direction in the XY-plane of the base coordinate system. The same applies to the transverse force (Fxy). Continues on next page Product specification - IRB 1600/1660 3HAC023604-001 Revision: AS © Copyright 2004-2024 ABB. All rights reserved.

1.3.3 Mounting the manipulator Continued Fastening holes on the robot base Attachment bolts, specification The table below specifies required bolts and washers for securing the robot at installation site. © Copyright 2004-2024 ABB. All rights reserved.