1. Catalogs
  2. ABB Robotics
  3. FlexArc - Robotic Arc Welding Cells

FlexArc - Robotic Arc Welding Cells

FlexArc - Robotic Arc Welding Cells

FlexArc - Robotic Arc Welding Cells

Product catalog summary
Overview
FlexArc® is a modular robotic arc-welding cell solution designed to optimize productivity and cost-efficiency in industrial welding operations. It offers standardized configurations that can be customized to meet specific user requirements, making it suitable for various industries including general manufacturing and automotive.

Standard Configuration
The standard setup includes a platform, fencing with service windows, robots, pedestals, positioners, controllers, and a power distribution panel. It also features a welding power source, torch, operator panel, and safety equipment like PNOZ Multi and vertical light curtains. The software suite includes FlexPendant, a graphical user interface, a welding error handler, production monitoring, and management tools.

Optional Configuration
Options include different robot models (IRB 1600, 2600, 4600), customized welding power sources and torches, PLCs, OP panels, and additional safety features like horizontal light curtains and roll-down doors. Tool service options include torch cleaners and calibration tools like BullsEye®.

Advantages
FlexArc® offers low investment costs, intuitive interfaces, reduced downtime, improved quality through automatic monitoring, and enhanced cost-efficiency due to global standardization. It supports off-line programming for quick implementation and ensures improved workspace safety.

Applications
FlexArc® is applicable in general industries for products like door modules, grids, and steel furniture, and in the automotive sector for components like cross members, engine cradles, and exhaust systems.

Virtual FlexArc®
A virtual version of each FlexArc cell is available for training and program generation without disrupting actual production. It allows for the design of optimized welding programs and verification of tooling access.

Tools for Quality and Uptime
BullsEye® provides tool calibration and automated checks to ensure accurate welding operations. Production monitoring features alert operators to deviations from specifications, allowing for immediate corrective actions.

Technical Specifications
FlexArc® cells are available in various models based on positioner types (R, B, D, K, C) with different payload capacities and dimensions. Each model offers specific configurations for single or multi-robot setups, with detailed specifications on payload, turning diameter, and station footprint.
See more

Catalog excerpts

FlexArc - Robotic Arc Welding Cells-1

ABB, s.r.o. Stetkova 1638/18 140 00 Praha 4 E-mail: [email protected] www.abb.com FlexArc® – Robotic Arc-Welding Cells Modular solutions to meet your requirements Standard configuration Optional configuration Platform, Fencing with the torch service window, service door, robots, pedestals, positioner, controller, power distribution panel Welding power source Welding torch Operator panel Safety equipment PNOZ Multi including Vertical Light Curtains Robot IRB 1600, 1600 ID, 2600, 2600 ID, 4600 Welding power sources According to end-user requirements Welding torches According to end-user requirements Software FlexPendant - Graphical User Interface for operators Welding error handler Production monitoring Production manager Navigator Others PLC, OP Panels Manual Jog Full Air and Gas distribution panel Full floor coverage Programming platform Safety Horizontal light curtains Roll-down door, Two-Hand control Tool service Service center for torches Torch cleaner BullsEye®: TCP calibration Wire cutter Seam Finding SmarTac, WeldGuide III Fume extraction hoods Coverage of welding station only Coverage of welding station and load/unload station

 Open the catalog to page 1
FlexArc - Robotic Arc Welding Cells-2

A new dimension in Robotic Arc Welding V ir tual Flex A rc: The ultimate productivit y tooll Cells based on R-type positioners FlexArc R-300 R-600 R-1000 Version Single/Multi Single/Multi Single/Multi Positioner IRBP R-300 IRBP R-600 IRBP R-1000 Distance in mm (between head and talistock) 1600 2000 2000 Station footprint (L x W x H) with a light curtain 6300 x 2800 x 2200 6800 x 3500 x 2200 6800 x 3500 x 2200 Station footprint (L x W x H) with a roll-down door 5300 x 2800 x 2200 5600 x 3500 x 2200 5600 x 3500 x 2200 Station footprint (L x W x H) with a light curtain 5600 x 4200-5700 x 2200 6200-6500...

 Open the catalog to page 2

All ABB Robotics catalogs and technical brochures

  1. AMR P304

    2  Pages

  2. IRB 6700

    176  Pages

  3. IRB 4600

    2  Pages

  4. IRB 4600

    86  Pages

  5. IRB 910INV

    90  Pages

  6. IRB 14000

    128  Pages

  7. IRB 460

    2  Pages

  8. IRB 2400

    60  Pages

  9. IRB 1600/1660

    88  Pages

  10. MU series

    2  Pages

  11. IRB 52

    2  Pages

  12. IRB910SC

    56  Pages

  13. IRB 1100

    20  Pages

  14. ABB create

    24  Pages

  15. LIVING LEVELS

    44  Pages

  16. RacerPack

    13  Pages

  17. IRB 6660FX

    2  Pages

  18. IRB 1660ID

    17  Pages

  19. A50-0406-1660

    149  Pages

  20. IRB 1660ID

    2  Pages

  21. FlexGun

    2  Pages

  22. TSC

    2  Pages

  23. 7th axis

    2  Pages

  24. 2K Mixer

    2  Pages

  25. FlexPLP IRPLP

    2  Pages

  26. IRB 8700

    2  Pages

  27. YuMi®

    4  Pages

  28. IRBT 15_16_26

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.