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Safe and secure power distribution Arc fault protection solutions

Safe and secure power distribution Arc fault protection solutions
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Safe and secure power distribution Arc fault protection solutions

Product catalog summary
Introduction
This document emphasizes the critical role of arc fault protection in power distribution systems, highlighting the need for advanced technological solutions to mitigate risks associated with human errors and aging equipment.

Arc Fault Protection Necessity
Arc faults in switchgear systems are often due to human errors or aging equipment. Protection systems are essential for ensuring staff safety and effective asset management, which are crucial for network companies and industrial enterprises.

Impacts of Arc Faults
Arc faults can lead to severe burns, fires, and the release of dangerous gases. Given that distribution equipment is expected to last for decades, maximizing their operational life is a financial priority for companies.

Equipment Fault Proneness
Aging equipment, along with changes in operational conditions and regulations, can increase fault risks. Increased loading and parallel transformers can elevate short circuit power and arc fault energy.

Risks from Changing Work Practices
Extended maintenance intervals and inexperienced personnel heighten the risk of mistakes and arc faults. Outsourcing maintenance functions further increases the risk of human errors.

Milliseconds Matter
Time is crucial in mitigating arc fault effects. Faster protection systems can significantly reduce damage, with modern systems achieving operating times of just a few milliseconds.

Selectivity and Redundancy
Modern arc fault protection systems provide better selectivity, impacting only the faulted feeder. Redundant systems ensure reliability in critical network nodes.

ABB Solutions
ABB offers arc fault protection systems suitable for both new and retrofit installations. Their solutions include integrated protection relays and ultra-fast earthing switches, tailored to specific needs and risks.

Case Studies
Examples of successful installations include Helsinki International Airport, Detmarovice Power Plant, and Hanover Waterworks, demonstrating the effectiveness of ABB's arc fault protection systems in diverse settings.

Additional Case Studies
Wacker Chemie AG, Germany: ABB provided a retrofit solution using Ultra Fast Earthing Switch (UFES) technology to enhance safety and minimize damage during arc faults.
Pellesmäki Substation, Finland: Savon Voima Verkko upgraded substations with ABB’s REA arc fault protection systems to ensure safety and maintain power supply during faults.
Yale University Medical Campus, USA: ABB’s REA Arc Flash Protection System was installed for bus protection, successfully detecting and clearing a bus fault before traditional protection could respond.

Contact Information
ABB Distribution Solutions, Finland; ABB India Limited, Distribution Automation, India; ABB AG, Germany.

Disclaimer
ABB reserves the right to make technical changes without notice and does not accept responsibility for potential errors in this document. Reproduction or disclosure of the document's contents is prohibited without prior consent.
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Catalog excerpts

Safe and secure power distribution Arc fault protection solutions-1

— Safe and secure power distribution Arc fault protection solutions

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— The Noble Art of Switchgear Arc Fault Protection — Power system operation fault statistics reveal that a vast majority of the switchgear arc faults are caused by incorrect human actions or by aging network equipment. One way of reducing human-related or equipment-associated fault risks is to focus investments on technological solutions that enhance the operating environment. The basic necessity of a switchgear arc fault protection system can be investigated from the probability aspect of arcing faults or from the aspect of their adverse effects. The perspective of investigation usually focuses...

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Impacts of power system arc faults Electric arcs may cause instant and severe burns to persons happening to stay close to the fault, when it arises. Typically, this is the case if the arc incident is caused by an incorrect switchgear operation. The arc flash easily causes a fire, which, in addition to the immediate damage, also creates fire gases and consequential damage due to smoke and stain. The fire gases of burning electrical devices are particularly dangerous for people residing in the same area. The effective life-time of distribution network equipment is typically in the range of decades....

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Changing working manners pose risks In power systems the maintenance need of the primary system equipment is generally small. Therefore the equipment maintenance intervals tend to be fairly long. There is also just a limited need to perform local control of such components as breakers and switches. Under these circumstances the personnel will not obtain the necessary experience to work with power system components. The personnel's lack of experience will pose an increased risk of making mistakes during maintenance work and fault clearance activities. The probability of accidental arc faults is...

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— Milliseconds that count Time is a critical parameter in reducing the effects of arc faults, as the arc incident energy rapidly increases by time. An arc fault lasting for 500 ms may cause severe damage to the installation. If the arc flashes for less than 100 ms the damage is often limited, and if the arc is extinguished in less than, say 4 ms the damage will be insignificant. Operating time The operating time of the protection is the prime factor with regard to the elimination of the adverse effects of arc faults, seen not only from the point of view of staff safety and security, but also...

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Selectivity In conventional arc fault protection solutions electrical faults in the cable terminations of outgoing feeders are typically handled by the busbar protection system, although these faults could be eliminated using the circuit breaker of the faulted outgoing feeder. Modern arc fault protection systems are not restricted by lack of selectivity. When an arc fault protection system is used the interruption caused by a cable termination fault affects only the consumer loads supplied by the faulted cable feeder. In cable termination faults the whole substation will normally be blacked out...

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— An ABB solution for any application ABB’s arc fault protection systems provide appropriate solutions for both green field projects and retrofit installations. Switchgear renewal High Arc fault probability — The arc fault protection introduction tool presents a product portfolio diagram mapping alternative strategies and solutions. with integrated arc fault protection Maintenence work Minor From the comprehensive and compatible arc fault protection system assortment the customers can choose their solutions according to their own preferences. An already existing main protection scheme can be...

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The 615 and 620 series protection relays with integrated arc fault protection are adapted to switchgear systems, which are important for the distribution network and its customers. In these systems the consequences of arc faults can be considerable to the personnel and the surrounding, although the probability of an arc fault is low. Due to the integration of arc fault protection into the basic protection set-up the 615 series relays present a universal solution. The operating time including detection and submission of a trip signal from the 615 series protection relays is typically 7–10 ms....

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— Our references speak for themselves — Over the past decade thousands of ABB arc fault protection systems have been delivered to over 40 countries worldwide. Systems have been installed in distribution systems of power utilities and heavy industry production facilities, such as paper, steel, petrochemical and chemical industry plants. Arc fault protection systems have also been integrated in the power distribution systems of airports and harbours and in power distribution systems of commercial and society service facilities like shopping centres, water works and sewage treatment plants, also...

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— Helsinki International Airport, Finland Aviaenergia Oy supplies secured power to the critical functions of the Helsinki Airport, including air traffic control and surveillance functions. In line with the company’s strategic decision also the recently erected new 20 kV substation supplying power to the top ranking Helsinki airport was equipped with ABB arc fault protection of the REA product line. Due to the location of the substation at the Helsinki airport, safety and security measures and possible outages caused by faults must be seen as part of the stringent airport safety program

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— Detmarovice Power Plant, Czech Republic The Detmarovice Power Plant was built 1972 through 1976, and with its capacity of 800 MW it is the largest coal-fired power plant in Moravia. In a modernization project the power plant had been equipped with ABB’s modern REA arc fault protection. At an accident in 2002 the REA system obviously saved the lives of two workers and minimized damage to mere smoke and dust detriment. The estimated repair costs would have mounted to approx. $1.6 million USD, had the plant not been provided with arc fault protection

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.