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Synchronous HV compact generators for diesel and gas engines

Synchronous HV compact generators for diesel and gas engines
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Synchronous HV compact generators for diesel and gas engines

Product catalog summary
Overview
ABB is a global leader in supplying electric motors and generators, offering a wide range of synchronous generators for engines, turbines, and renewable energy applications. Their products include low, medium, and high voltage generators up to 85,000 kVA and 15 kV, adhering to the highest industry standards.
Product Specifications
The synchronous HV compact generators for engines range from 0.9 to 7.8 MVA, with voltages between 3.3 to 13.8 kV and 4 to 10 poles. These generators are designed for high reliability and low cost of ownership.
Key Features
  • High performance PMG excitation system for reliable operation.
  • Micadur® Compact Industry insulation system for enhanced durability.
  • Advanced digital AVR options for improved control and efficiency.
  • Optimized winding pitch to minimize harmonics and boost efficiency.
Design and Construction
ABB's generators are designed using advanced 3D design and CFD techniques to optimize performance and reduce noise and vibration. They are built to withstand harsh conditions and comply with international standards like IEC 60034 and ISO.
Applications
These generators are suitable for continuous or standby power applications, including use in potentially explosive atmospheres such as oil and gas industries. ABB offers Ex certified versions with IP44 - IP55 classifications for safe operation.
Customization and Support
ABB provides engineered-to-order solutions and fast customization with pre-engineered configurations. They offer comprehensive life cycle services to ensure minimal downtime and optimal performance.
Specifications
  • Speed and Frequency: Various speeds for different pole configurations at 50/60 Hz.
  • Overspeed Capability: Maximum overspeed specified for each pole configuration.
  • Balancing: Dynamically balanced according to ISO 1940, G1 standards.
  • Overload Capability: 110% overload capacity for one hour every twelve hours.
  • Operating Temperature: Ranges from -20°C to +55°C.
Construction Features
  • Stiffness optimized end shields and frame.
  • Vibration resistant construction based on FEM simulation.
Performance Tables
Power tables are provided for different configurations, including 4 poles at 50 Hz/1500 rpm and 60 Hz/1800 rpm, and 6 poles at 50 Hz/1000 rpm and 60 Hz/1200 rpm. Voltage ranges from 3.3 kV to 13.8 kV, with power outputs specified in kWe and kVA for continuous and standby duty.
Environmental and Operational Conditions
  • IP 23 protection with ambient temperature of 40°C and power factor of 0.8.
  • Temperature rise classes CL.F 105K and CL.H 125K are specified.
Product Offerings
ABB offers a comprehensive range of motors and generators, including IEC and NEMA motors, generators for various applications, and mechanical power transmission components. They also provide life cycle services to ensure long product lifetimes.
Life Cycle Services
ABB provides a complete portfolio of services covering the entire product life cycle, including installation, engineering, condition monitoring, maintenance, spare parts, repair, migration, upgrades, training, and specialized support.
Conclusion
ABB's synchronous HV compact generators are designed for high performance, reliability, and efficiency, suitable for a wide range of industrial applications. Their commitment to quality and innovation ensures they remain at the forefront of generator technology.
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Catalog excerpts

Synchronous HV compact generators for diesel and gas engines-1

• ABB is the world’s leading supplier of electric motors and generators. We offer a full range of synchronous generators for engines, turbines, and renewables, optimized to meet even the highest requirements. • Our low, medium and high voltage portfolio extends up to 85,000 kVA, with voltages up to 15 kV. — Synchronous HV compact generators for engines 0.9 to 7.8 MVA/3.3-13.8 kV/4 - 10 poles Synchronous HV compact generators for engines 0.9 to 7.8 MVA/3.3 - 13.8 kV/4 - 1

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Synchronous HV compact generators for diesel and gas engines-2

— ABB high performance and fieldproven compact generators have its range to cover 0.9 – 7.8 MVA and 4 to 10 poles at voltages of 3.3 to 13.8 kV. This product family offers the same high reliability and low cost of ownership as our proven high power generators

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Synchronous HV compact generators for diesel and gas engines-3

Generators from the leading global supplier Synchronous generators for engines Professional features in a standard generator series Electrical design Mechanical construction Standard scope of delivery and optional accessories Main dimensions drawings The ABB ETO range – engineered to order Fast customizing with pre-engineered configurations Typical designs as an example

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Synchronous HV compact generators for diesel and gas engines-4

— We provide motors, generators and mechanical power transmission products, services and expertise to save energy and improve customers’ processes over the total life cycle of our products, and beyond

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Synchronous HV compact generators for diesel and gas engines-6

— Generators from the leading global supplier Whatever your generator needs – for continuous or standby power – ABB has a proven solution supported by local service and global manufacturing. We are the leader in engine applications with over 100,000 MVA of power supplied, enabling us to deliver the optimum product on time and in budget. ABB is the world’s leading supplier of electric motors and generators. With more than a century of manufacturing behind us, we now have 31 production plants in 10 different countries to serve today’s global markets. We offer a full range of synchronous generators...

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Synchronous HV compact generators for diesel and gas engines-7

Application specific engineering ABB has extensive experience in working with OEMs, integrators and end users. Our generators are optimized using advanced techniques including 3D design and CFD (Computational Fluid Dynamics). Vibration and mechanical noise, typical of piston engines, are efficiently reduced by FEM (Finite Element Method) simulations, with the results made available to the engine supplier for use in their own design work. Our long-standing working relationships with engine manufacturers and genset builders have given us the experience and tools needed to analyze the impacts of...

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Synchronous HV compact generators for diesel and gas engines-8

— Synchronous generators for engines 0.9 to 7.8 MVA, 3.3 to 13.8 kV, IEC frame size 500 to 630, 50 or 60 Hz, 4p (1500 or 1800 rpm), 6p (1000 or 1200 rpm), 8p (750/900 rpm), 10p (720 rpm) ABB’s standard industrial product family is specifically designed for diesel gensets in continuous or standby duty. These generators cover the power range 0.9 to 7.8 MVA in frame size 500 to 630 with voltages up to 15 kV. Standardized generators offering high performance These open air cooled, 4 and 6-10 poles generators are highly standardized, enabling short delivery times and easy installation. They offer...

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Synchronous HV compact generators for diesel and gas engines-9

— Professional features in a standard generator series Excitation system ABB offers an independent high performance PMG excitation power supply as standard. This completely separate electrical power source, is not disturbed by any current or voltage changes in the main stator winding. The integrated brushless excitation and PMG units deliver the best reliability and performance. The system provides good short-circuit capability and high motor start-up performance. Micadur® Compact Industry insulation system Both the stator and rigid salient pole rotor use ABB’s reliable insulation system with...

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Synchronous HV compact generators for diesel and gas engines-10

— Electrical design Stator structure • Laminated high quality electrical steel sheets, insulated on both sides with a heat-resistant coating • High quality, mica insulated form wound windings • Six leads brought out into the terminals Winding pitch • 5/6 (approx.) winding pitch as standard • 2/3 winding pitch as option — The winding end can withstand 2-phase short circuit forces. Rotor structure • Rigid salient pole rotor, sub-critical design • Laminated high quality electrical steel sheets • Rectangular copper windings • Full length aluminum winding supports • CFD optimized rotor cooling • Damper...

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Synchronous HV compact generators for diesel and gas engines-11

— Mechanical construction Frame size 500 to 630 • Intelligent structural design, excellent vibration durability • Generator FEM model provided to OEMs for use in minimizing genset vibration • Few frame lengths cover the whole power range Bearing end shields • Rigid, stiffness optimized cast iron end shield • NDE built-in exciter and PMG Cooling and protection (IC/IP) • Open air cooled IC0A1/IP23 • CFD modelled asymmetrical cooling arrangement • Innovative high efficiency fan design • IP23 with filter option • IP44R with connection to ventilation by air guides (inlet and outlet) • IP54 closed...

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Synchronous HV compact generators for diesel and gas engines-12

*) Other voltages available on reque

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Synchronous HV compact generators for diesel and gas engines-14

— Power tables, 4 poles AMG 0500, 0560 and 0630 60 Hz /1800 rpm, 4.0 - 13.8 kV *) 60 HZ *) Other voltages available on reque

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Synchronous HV compact generators for diesel and gas engines-16

— Power tables, 6 poles AMG 0560 and 0630 50 Hz / 1000 rpm, 3.3 - 11 kV *) 50 HZ *) Other voltages available on reque

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Synchronous HV compact generators for diesel and gas engines-18

— Power tables, 6 poles AMG 0560 and 0630 60 Hz / 1200 rpm, 4.0 - 13.8 kV *) 60 HZ *) Other voltages available on reque

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Synchronous HV compact generators for diesel and gas engines-20

— Power tables, 8 poles AMG 0560 and 0630 50 Hz / 750 rpm, 3.3 - 11.0 kV 50 HZ Specific power on request Voltage: Specific power on request Voltage: Specific power on reque

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Synchronous HV compact generators for diesel and gas engines-21

— Power tables, 8 poles AMG 0560 and 0630 60 Hz / 900 rpm, 4.0 - 13.8 kV 60 HZ Specific power on request Voltage: Specific power on request Voltage: Specific power on request Specific power on request Voltage: Specific power on reque

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.